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  1. #1
    Senior Member Three Rings jlien08's Avatar
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    OEM one piece headlight/EvoMS/TIP issue

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    Has anyone running the EvoMS CAI and one pieces headlights (on a pre-facelift, if it matters.) had any issues with the headlight hitting the stock TIP and not seating correctly? I'm having that problem. The back side of the headlight housing is hitting the TIP and causing it to push the headlight out further than it should be. I tried re-fitting the CAI to make a little more wiggle room around the TIP, but haven't really had any luck. Anyone have any suggestions?

    I don't want to put the stock air box back on because I have mounted an oil catch can below the CAI, and I would rather not have to relocate it...

    Any help would be much appreciated!!
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  2. #2
    Veteran Member Four Rings black99.5a4's Avatar
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    00' Noggy Stg2
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    Re: OEM one piece headlight/EvoMS/TIP issue

    a buddy of mine, which his car IS a face lift car (so it might be pre 99.5 specific problem) has the EVOMS intake and it doesnt push his headlight out.
    '00 Nogaro S4 - TIP, Ebay turbos, Ebay inlets, Ebay stage 2 tune, OBX manifolds, OBX exhaust

    For all your OEM Audi needs

  3. #3
    Account Terminated Four Rings mike-2ptzero's Avatar
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    Jul 07 2004
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    630AWHP A4, Nissan Titan
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    socal

    Re: OEM one piece headlight/EvoMS/TIP issue

    You might want to try posting pics of the issue you are having.

    I ran the EVOms CAI on my car way back in 2000-2001 and didn't have any issues.

  4. #4
    Veteran Member Four Rings biketsai's Avatar
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    Jun 04 2007
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    01' A4 1.8TQM;15' Wrangler
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    Austin/DFW, TX

    Re: OEM one piece headlight/EvoMS/TIP issue

    Hmm. I had a similar problem and reclocked the turbo housing
    BetaAlphaTau Member #12
    01' A4 1.8TQMS 5spd swapped
    GT2871R|CTAPP MAFless|034 EM|Godspeed FMIC|APR 2.5"|EVO MS DV|CM FX400-LWFW
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  5. #5
    Veteran Member Three Rings
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    Re: OEM one piece headlight/EvoMS/TIP issue

    mine hits a smidge, but doesn't really affect headlight position, and I have the exact same setup you're asking about
    Nine [O_O] Eight Tuning
    custom work, fabrication, bumper shaving, fender rolling, plastic & fiberglass fabrication and repair

    Turbo charged and lowered for better grocery getting :screwy:

  6. #6
    Senior Member Three Rings jlien08's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Thanks for the help guys.

    This is how far off it is.




    You can see the cover hitting the TIP


    In the pic it looks like the heatshield is pushing the TIP over, but that is not the case either....


    I may just need to try a little more finaggling to get it to fit right.
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  7. #7
    Veteran Member Four Rings biketsai's Avatar
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    01' A4 1.8TQM;15' Wrangler
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    Re: OEM one piece headlight/EvoMS/TIP issue

    IMO, its not that big of a deal. You should have seen how bad mine was (just picture replacng that TIP with a metal one)
    BetaAlphaTau Member #12
    01' A4 1.8TQMS 5spd swapped
    GT2871R|CTAPP MAFless|034 EM|Godspeed FMIC|APR 2.5"|EVO MS DV|CM FX400-LWFW
    18" RS4 Reps.|S4 Front/Skirts/Seats/Brakes|RS4 Grill|CF Trim
    Stasis SS|LLTEK Tower|KW F/R Sways|Profec Spec 2
    My 5-Speed Swap DIY
    - B6 USP
    Chris:Mod|PM me with any questions

  8. #8
    Account Terminated Four Rings mike-2ptzero's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    can you adjust that side of the head light slightly further out? Because that should give you a little more room and allow the other end to go back in.

  9. #9
    Veteran Member Four Rings 20vpower's Avatar
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    Oct 05 2006
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    1998 A41.8TQMS
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    San Jose, CA

    Re: OEM one piece headlight/EvoMS/TIP issue

    or twist the tip on the turbo counter-clockwise (looking at the front of the car) to go under the headlight
    Previously: 12vPower
    97 12v fwd CACTUS GREEN (SOLD... thank god)
    98 1.8tqms MELANGE 50 trimd

  10. #10
    Veteran Member Four Rings lawnferie's Avatar
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    86 bmw r80 airhead. bmw k1200rs
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    Re: OEM one piece headlight/EvoMS/TIP issue

    just a suggestion: since you're in there. clear up those corners! ;)
    Was uns nicht umbringt, macht uns stärker
    lots of goodies
    B5 noggy s4

  11. #11
    Senior Member Three Rings jlien08's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    no no no!! pearl white + clear corners = meh... I don't like the 'crystal' clear look with the pearl. It just doesn't do it for me. IMO it looks much better on silver/black/pretty much anything with no pearl and more contrast to the clears lenses.

    I'm keeping amber lenses.




    UPDATE: I bent the bracket for the intake 'U' tube that mounts to the passenger inner fender a little bit. I did end up tweaking the heatshield and CAI a little bit today and had slightly better results. It's not perfect, but it will work for now. It's going to bug me though...

    Thanks for the ideas guys!
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  12. #12
    Veteran Member Four Rings lawnferie's Avatar
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    86 bmw r80 airhead. bmw k1200rs
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Quote Originally Posted by jlien08 View Post
    no no no!! pearl white + clear corners = meh... I don't like the 'crystal' clear look with the pearl. It just doesn't do it for me. IMO it looks much better on silver/black/pretty much anything with no pearl and more contrast to the clears lenses.

    I'm keeping amber lenses.

    Thanks for the ideas guys!
    True, true. All in a matter of opinion. Nice CAI
    Was uns nicht umbringt, macht uns stärker
    lots of goodies
    B5 noggy s4

  13. #13
    Veteran Member Three Rings
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    Re: OEM one piece headlight/EvoMS/TIP issue

    I agree, clear corners + pearl white is the suck!

    thats why I painted my lights black
    Nine [O_O] Eight Tuning
    custom work, fabrication, bumper shaving, fender rolling, plastic & fiberglass fabrication and repair

    Turbo charged and lowered for better grocery getting :screwy:

  14. #14
    Senior Member Three Rings jlien08's Avatar
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    98.5 A4 1.8TQT, 01 ZR2 Blazer
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    Woodbury, MN

    Re: OEM one piece headlight/EvoMS/TIP issue

    Quote Originally Posted by Vreihenmotor6 View Post
    I agree, clear corners + pearl white is the suck!

    thats why I painted my lights black
    pics?
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  15. #15
    Veteran Member Three Rings
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Nine [O_O] Eight Tuning
    custom work, fabrication, bumper shaving, fender rolling, plastic & fiberglass fabrication and repair

    Turbo charged and lowered for better grocery getting :screwy:

  16. #16
    Senior Member Three Rings jlien08's Avatar
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    98.5 A4 1.8TQT, 01 ZR2 Blazer
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    Re: OEM one piece headlight/EvoMS/TIP issue

    hmm... you don't see that too often. I'm torn on what I think about that.
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  17. #17
    Veteran Member Three Rings
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Quote Originally Posted by jlien08 View Post
    hmm... you don't see that too often. I'm torn on what I think about that.

    you don't see it much cause its a pain to do, the angle of the pic makes the whole housing looked smoked

    in reality its just the non reflective housing thats black

    basically think the 2 piece smoked lights you see on e-bay but in a one piece housing
    Nine [O_O] Eight Tuning
    custom work, fabrication, bumper shaving, fender rolling, plastic & fiberglass fabrication and repair

    Turbo charged and lowered for better grocery getting :screwy:

  18. #18
    Account Terminated Three Rings
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    Re: OEM one piece headlight/EvoMS/TIP issue

    It looks like the true shield is pushing that tip into the headlight causing your issue. I would make the opening for the tip on the shield fit better.

  19. #19
    Senior Member Three Rings jlien08's Avatar
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    98.5 A4 1.8TQT, 01 ZR2 Blazer
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Quote Originally Posted by solowb5 View Post
    It looks like the true shield is pushing that tip into the headlight causing your issue. I would make the opening for the tip on the shield fit better.

    I did actually modify that lower opening to fit the TIP a little better. The heatshield isn't actually pushing on the TIP at all. I tried fitting it without the heatshield in place and it wasn't any better. I think I need to rig something where the headlight can be pulled back in on the blinker side from behind.
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  20. #20
    Veteran Member Four Rings black99.5a4's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    is the filter hitting? the guy i said up there that i knew, said he used a shorty style cone filter to help free up some room.
    '00 Nogaro S4 - TIP, Ebay turbos, Ebay inlets, Ebay stage 2 tune, OBX manifolds, OBX exhaust

    For all your OEM Audi needs

  21. #21
    Senior Member Three Rings jlien08's Avatar
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    98.5 A4 1.8TQT, 01 ZR2 Blazer
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    Re: OEM one piece headlight/EvoMS/TIP issue

    No, the filter is fine. It's not hitting anything. I just need to spend more time messing with it. I did get a slightly better fit by fiddling with everything.
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  22. #22
    Veteran Member Four Rings black99.5a4's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    if its not hitting anywhere, then try to loosen the bolt that is at the bottom of the headlight housing (the one you fish through the hole for) and push it back that way.. my lights were sticking out like yours from the dumbass who had the car before me.. i did the clear corner mod on em yesterday and was able to, with just taking my time, get em even with the fender and bumper and look good.
    '00 Nogaro S4 - TIP, Ebay turbos, Ebay inlets, Ebay stage 2 tune, OBX manifolds, OBX exhaust

    For all your OEM Audi needs

  23. #23
    Senior Member Three Rings jlien08's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    you're a facelift though, I'm not, so I don't have the third screw hole that you fish through the hole for. that is part of the reason it sticks out. if that screw was there I could push the headlight up against the TIP and tighten it so it would stay in place.
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

  24. #24
    Veteran Member Four Rings black99.5a4's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    didnt even click you could of been pre facelift.. i'm sorry.

    how do you guys adjust your corner lenses then?
    '00 Nogaro S4 - TIP, Ebay turbos, Ebay inlets, Ebay stage 2 tune, OBX manifolds, OBX exhaust

    For all your OEM Audi needs

  25. #25
    Senior Member Three Rings jlien08's Avatar
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    Re: OEM one piece headlight/EvoMS/TIP issue

    Quote Originally Posted by black99.5a4 View Post
    didnt even click you could of been pre facelift.. i'm sorry.

    how do you guys adjust your corner lenses then?
    i guess I'll find out!!
    1998.5 Audi A4 1.8T Quattro Tiptronic - MagnaFlow - Bilstein - Neuspeed - EvoMS - 034MS - LLTek - FMIC - VDO -

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