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  1. #1
    Veteran Member Four Rings A4 Effort's Avatar
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    DIY: BBS Center Caps

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    One of my least favorite things about the LM Replica wheels is that it is very hard (almost impossible) to find aftermarket BBS center caps that fit. After my fruitless attempts at searching the web for caps, i said the hell with it, and decided to make my own. I decided to go with red in order to make my white b5 'pop' a little bit. My results are by no means professional, but i wanted to share in the event there are other LM Rep owner's in the same boat as me. Results will vary, but maybe this will inspire someone....

    Supplies:
    4 - POS LM Replica center caps
    1 - can of Krylon Fusion for Plastic spray-paint (I chose Red Pepper/Safety Red) #2328
    1 - can of Krylon primer
    1 - can Krylon Crystal Clear Gloss - #1301
    1 - set of printed BBS logos of your choosing (google FTW!)
    1 - various grits of sandpaper (course, medium, smooth) *note: i found that sanding sponges work wonders due to their flexibility
    1 - pair of scissors or x-acto knife
    1 - pair of tweezers
    1 - heat gun or hairdryer
    1 - saran wrap


    Step #1:
    Remove center caps from vehicle (duh)


    Step #2:
    Beginning with your most course sandpaper and working down to smooth, sand off the existing logo (if applicable) until the logo is gone and your cap is relatively smooth. Don't worry too much about surface scratches as this will be filled in with primer. Once the center caps are prep'd, give them a nice soapy bath with liquid detergent to clean them off. Set aside to dry.


    Step #3:
    Once the caps are clean, give them a nice even coat of primer and set aside to dry.


    Step #4:
    Once the primer has dried, give your center caps a light dusting of your selected color. As with anytime you are dealing with spray-paint; work in layers. Start with a light coat and then gradually build up from there; allowing time to dry between coats.


    Step #5:
    While your caps are drying, take the logos that you printed out (stickers would work here too) and cut around the logo so you have acheived your desired result.


    Step #6:
    Now comes the fun part! Once your caps have completely dried, and working one cap at a time, lightly.....LIGHTLY, give them a dusting of the Krylon Clear gloss (the cap will look dull when properly done). The purpose of this is to give the surface of the cap just a little bit of 'tact' in order to attach the logo. Using your tweezers, center your logo onto the cap and lightly press down using your finger to ensure all edges of the logo are seated. You can also use the blunt end of the tweezers to help you out. Don't rub too hard or you'll be printing out new logos (found out the hard way)

    Step#7:
    Once you have the logos where you want them, and they are seated correctly, give them a nice light coat of the clear gloss. Again, work in layers here. The key here is to build it up enough to protect the newly applied logo. You MUST let each layer dry completely before moving on to the next. If you put too much gloss on during the first pass, you will soak the logo and it will look like @$$ (trust me - again, found out the hard way).

    Step #8:
    After my caps had dried, i noticed that they just didn't have that sheen to them that i thought the clear gloss would achieve. It was at that moment, i had an epiphany......saran wrap! I took a small piece of saran wrap (about 6"x6") and carefully laid it over the center cap and pulled the edges taunt. I then twisted the saran wrap behind the cap and cut off the excess. I then used a heat gun to gently warm the saran wrap and used my t-shirt to gently rub the cap to seat the saran wrap.


    Step#9:
    Re-install center caps and admire your ghetto-fab make-over.

    Before:


    After:


    Front Close-up:


    Rear Close-up:


    Since i had some paint left over, i decided to spray my lug caps as well. Opinions welcomed - let me know what you think (good or bad)
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  2. #2
    Veteran Member Three Rings BONFIRE074's Avatar
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    Aug 13 2007
    AZ Member #
    20302
    Location
    CT

    Re: DIY: BBS Center Caps

    i dont know how i feel about the red studs but the center caps came out nicely
    2004 Subaru Impreza WRX
    Aspen White

  3. #3
    Account Terminated Four Rings
    Join Date
    Jan 09 2008
    AZ Member #
    23986
    My Garage
    B5 A4 Quattro 4,2L V8 6 Speed
    Location
    United Kingdom

    Re: DIY: BBS Center Caps

    Good work, looks just right.

    I'd have left the wheel lugs stock though, or done them in black.

  4. #4
    Veteran Member Four Rings speedydragon's Avatar
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    Mar 26 2005
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    01 A4 1.8t avant; 04 B6 S4
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    All over the Bay Area

    Re: DIY: BBS Center Caps

    studs would look good if you had somethign red other than the caps.
    2001 Santorin A4 1.8tQTip Avant 29-35mpg
    034 GT28rs, 034 exhaust manifold, Unitronics, Borla non-res v1, Vis CF, 35%/5% tint, Blitz, 6500k HID, Carbonio v2, 18x8 Rs6, AWE Vent, A8 bbk, Valeo Ecodes, S4 front, Forge 007, Racetec, 550cc, 034 hfc, KW V1. et17r/22f

    2004 Silver S4 6sp. 18-22mpg. H&R sport, Hotchkis, Milltek non-Res.

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  5. #5
    Veteran Member Four Rings onemoremile's Avatar
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    Mar 09 2004
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    99.5 A4 Avant, 01 allroad
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    nw michigan.

    Re: DIY: BBS Center Caps

    The caps look great. Well done. I don't know how long that plastic wrap would last though.
    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  6. #6
    Veteran Member Four Rings SLYCAT's Avatar
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    Sep 26 2007
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    Augusta

    Re: DIY: BBS Center Caps

    The ingenuity of humankind never ceases to amaze. Looks good.

  7. #7
    Veteran Member Four Rings A4 Effort's Avatar
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    '99 A4 2.8 / '07 A4 S-Line Avant / '09 A4 S-Line 2.0
    Location
    Mt. Airy, MD

    Re: DIY: BBS Center Caps

    Thanks guys. Yeah, i'm curious as to how long the saran wrap will hold on myself - so we'll see. After seeing my initial results, i may end up having decals made instead of using paper just to ensure the longevity of my work. It's a pretty easy DIY, so i can always go back and redo my work.

    I was tinkering around with the red lug caps, but the nice thing is, is that they are easily removable and i can re-spray them another color if i wanted, but for now i'm going to rock the red. ;)
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  8. #8
    Senior Member Two Rings ElSnake's Avatar
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    Jul 07 2007
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    01 Tial 605'd Audi S4 / B5 Audi A4 Avant BT / 17 Tacoma DCLB TRD 4x4
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    Re: DIY: BBS Center Caps

    I have the same rims as those except i don't have any center caps, who did you buy yours from? maybe i can get some from you seller? i got mine from hubringking off ebay, every time i call they say they are still waiting to get the center caps (been like 9months). i even orderd real bbs centercaps which dont fit. hahha poped the bbs logo yesterday because i was bord f'd it up a bit when removing it, but looks like that part will fit the center of the rim.


  9. #9
    Veteran Member Four Rings A4 Effort's Avatar
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    Re: DIY: BBS Center Caps

    ^^ Funny, i have the exact same caps and they too were a tad too big. I thought about having them milled down to fit, and even thought about trying to pop off the plastic, but i was afraid i would eff them up.

    Let me know if you get those to fit - that way i can pop mine off and use those.

    *EDIT* - forgot to mention that the caps came with the wheels. I too ordered them from HubRingKing and they told me the same story about waiting to get the caps in. I stopped trying after 2 months.
    Last edited by A4 Effort; 06-29-2008 at 05:49 PM.
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  10. #10
    Veteran Member Four Rings biketsai's Avatar
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    Jun 04 2007
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    01' A4 1.8TQM;15' Wrangler
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    Austin/DFW, TX

    Re: DIY: BBS Center Caps

    you get an A for effort! haha
    Just a suggestion, maybe you can use some heat-shrinking plastic over those caps instead of saran wrap.
    BetaAlphaTau Member #12
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  11. #11
    Veteran Member Four Rings A4 Effort's Avatar
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    Mt. Airy, MD

    Re: DIY: BBS Center Caps

    ^^ Thought about that too - i'm going to grab some shrinkwrap from work and have it handy when i redo them
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  12. #12
    Senior Member Two Rings ElSnake's Avatar
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    Jul 07 2007
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    01 Tial 605'd Audi S4 / B5 Audi A4 Avant BT / 17 Tacoma DCLB TRD 4x4
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    Long Beach Cali

    Re: DIY: BBS Center Caps

    Quote Originally Posted by A4 Effort View Post
    ^^ Funny, i have the exact same caps and they too were a tad too big. I thought about having them milled down to fit, and even thought about trying to pop off the plastic, but i was afraid i would eff them up.

    Let me know if you get those to fit - that way i can pop mine off and use those.

    yup. you cant tell from the cellphone pic but its messed up.

    who did you buy your rims from? maybe i can get some centercaps from your seller?

  13. #13
    Registered Member Two Rings whoace's Avatar
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    Oct 10 2007
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    01.5 A4 1.8tqms, 90 VW Corrado
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    ON, Canada

    Re: DIY: BBS Center Caps

    Quote Originally Posted by A4 Effort View Post
    ^^ Thought about that too - i'm going to grab some shrinkwrap from work and have it handy when i redo them
    After layers of clearcoat the paint will be dull. Apply some wax and buff it out.

  14. #14
    Veteran Member Four Rings A4 Effort's Avatar
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    Re: DIY: BBS Center Caps

    [QUOTE=A4 Effort;2665627
    *EDIT* - forgot to mention that the caps came with the wheels. I too ordered them from HubRingKing and they told me the same story about waiting to get the caps in. I stopped trying after 2 months.[/QUOTE]

    I edited my earlier post - sorry i didn't mention it earlier
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  15. #15
    Senior Member Two Rings ElSnake's Avatar
    Join Date
    Jul 07 2007
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    01 Tial 605'd Audi S4 / B5 Audi A4 Avant BT / 17 Tacoma DCLB TRD 4x4
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    Long Beach Cali

    Re: DIY: BBS Center Caps

    Quote Originally Posted by A4 Effort View Post
    I edited my earlier post - sorry i didn't mention it earlier

    but you got some center caps now, where did you end up getting them?

  16. #16
    Veteran Member Four Rings .Mad Hatter.'s Avatar
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    May 07 2007
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    Canada

    Re: DIY: BBS Center Caps

    you know you can buy BBS stickers off ebay right?

    i think they came out really really nice...great job.

  17. #17
    Veteran Member Four Rings A4 Effort's Avatar
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    Mt. Airy, MD

    Re: DIY: BBS Center Caps

    Quote Originally Posted by ElSnake View Post
    but you got some center caps now, where did you end up getting them?
    They came with the rims when i ordered them from HubRingKing
    | 2007 Ibis Ti S-Line Avant | APR Stage 2+ | APR HPFP | 034 HFC | Forge DV | Stasis Exhaust | KW V1 Coilovers | SPC Adjustable Control Arms | 19" MRR GF6s | 034 TIP | 034 Sway Bar & End-Links | K&N Drop-In | Deval CF Front Splitter | Relak CF Sideskirts | S4 Recaros | TT-Sline MFSW | P3 Vent Gauge | RS4 Grille | RS4 Fog Grille Mod | RS4 Pedals | RS6 Shift Knob | OEM+

  18. #18
    Veteran Member Four Rings lowandslow4now's Avatar
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    Re: DIY: BBS Center Caps

    never mind.
    Last edited by lowandslow4now; 11-09-2009 at 12:04 PM.
    Now 2001 B5 S4
    Former B5 A4, 034 Stage 3 BT, Unitronics,H&R,etc,etc

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