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  1. #1
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Boost controller stopped working, boosting 25 psi constantly.

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    my boost controller no longer does anything. i have a greddy profec b (the original not spec II). and i turn the low boost to its lowest, which in the manual says is the stock setting and it still boosts at 25 psi. no adjustments i make on the controller make a difference. it worked up until i had my turbo taken off and looked at because i just replaced it and they were just checking it out to make sure everything was a go. help.
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  2. #2
    Veteran Member Four Rings
    Join Date
    Feb 27 2005
    AZ Member #
    5482
    Location
    North Wales, PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    check your vac lines to the solenoid
    2001 A4 Avant 2.0t comp CT4 5858 Maestro Tune
    2012 Volkswagen CC TSI 6 speed.

  3. #3
    Account Terminated Four Rings mike-2ptzero's Avatar
    Join Date
    Jul 07 2004
    AZ Member #
    2716
    My Garage
    630AWHP A4, Nissan Titan
    Location
    socal

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Yeah I would look at the vac lines first, if they are good then look at the solenoid. If someone was just playing with the turbo they most likely didn't put one of the vac lines back on and this would cause your turbo to just keep boosting.

  4. #4
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    noob question. where do i look for the solenoid
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  5. #5
    Account Terminated Four Rings mike-2ptzero's Avatar
    Join Date
    Jul 07 2004
    AZ Member #
    2716
    My Garage
    630AWHP A4, Nissan Titan
    Location
    socal

    Re: Boost controller stopped working, boosting 25 psi constantly.

    It is a small black box with vac lines running from it to the turbo/wg. Should be mounted close to the turbo.

  6. #6
    Senior Member Three Rings Dietbudda's Avatar
    Join Date
    Sep 19 2006
    AZ Member #
    11776
    My Garage
    1998 A4 1.8t BT
    Location
    Perkasie Pa

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Wait so it's boosting 25 psi all the time. hehe i don't see a problem...
    B.A.T. coming soon...plus...

  7. #7
    Stage 3 Forum Advertiser Four Rings Matt@JHM's Avatar
    Join Date
    Feb 24 2007
    AZ Member #
    15885
    My Garage
    2001.5 S4 Stg III
    Location
    Central California

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Quote Originally Posted by Dietbudda View Post
    Wait so it's boosting 25 psi all the time. hehe i don't see a problem...
    Mr. k03 will

    JHMotorsports Shop - (209) 968-0077 - [email protected]

    2001.5 Audi S4 JHM Stage III
    Lots 'o Goodies

  8. #8
    Veteran Member Four Rings 317ssayzarc's Avatar
    Join Date
    Oct 27 2007
    AZ Member #
    22142
    My Garage
    2001 Golf 2004 A4 USP
    Location
    In the lab

    Re: Boost controller stopped working, boosting 25 psi constantly.

    whats boost when you turn the controller off?

  9. #9
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Quote Originally Posted by Elitedrumr View Post
    Mr. k03 will
    gt28r
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  10. #10
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Quote Originally Posted by 317ssayzarc View Post
    whats boost when you turn the controller off?
    not tried that yet.
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  11. #11
    Veteran Member Four Rings 317ssayzarc's Avatar
    Join Date
    Oct 27 2007
    AZ Member #
    22142
    My Garage
    2001 Golf 2004 A4 USP
    Location
    In the lab

    Re: Boost controller stopped working, boosting 25 psi constantly.

    try it

  12. #12
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    one of the vac lines was damaged and fixed with black tape so i wouldnt see it. may have been like it before and i just never noticed. replaced that hose and still have the same problem. i did notice however that there was no clamp at the connection to the wastegate but it was still attached and looks like there never was one (no imprint or marks).
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  13. #13
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    bump
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  14. #14
    Veteran Member Four Rings 317ssayzarc's Avatar
    Join Date
    Oct 27 2007
    AZ Member #
    22142
    My Garage
    2001 Golf 2004 A4 USP
    Location
    In the lab

    Re: Boost controller stopped working, boosting 25 psi constantly.

    did you turn it off?

  15. #15
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    no change
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

  16. #16
    Account Terminated Four Rings mike-2ptzero's Avatar
    Join Date
    Jul 07 2004
    AZ Member #
    2716
    My Garage
    630AWHP A4, Nissan Titan
    Location
    socal

    Re: Boost controller stopped working, boosting 25 psi constantly.

    bypass the EBC step motor and see if you end up running around 15psi which should be the spring rate of the wg actuator.

  17. #17
    Veteran Member Four Rings 317ssayzarc's Avatar
    Join Date
    Oct 27 2007
    AZ Member #
    22142
    My Garage
    2001 Golf 2004 A4 USP
    Location
    In the lab

    Re: Boost controller stopped working, boosting 25 psi constantly.

    Quote Originally Posted by isleepsober View Post
    no change
    well the controller defaults back to fully open when the controller is off... this means you have a mechanical solenoid problem or a vac line prob

  18. #18
    Senior Member Two Rings isleepsober's Avatar
    Join Date
    Dec 24 2007
    AZ Member #
    23611
    My Garage
    RIP 98 A4 1.8T Quattro
    Location
    PA

    Re: Boost controller stopped working, boosting 25 psi constantly.

    i turned it off again and this time its 15. must have been a fluke the first time.
    EX- BetaAlphaTau member #38

    Soon to be Stage II 01 Allroad 2.7t 6mt

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