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  1. #1
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Exclamation Stage 3 info for 2003-2004 A6/allroad 2.7T tiptronic owners!

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    A while back, we had a thread dealing with Stage 3 cars in this forum.

    One unpleasant finding that came about from that thread was that Borg Warner claimed that the RS4's K04 turbos would not fit on the 2003-2004 A6 2.7T Tiptronic cars. (this includes 2003-2005 allroads too!) After discussing this with Jeremy@matrix, we concluded that the turbos on those above mentioned cars were in fact different in shape/design and that they would not fit for that reason.

    A week ago, I took the time to compare the part numbers of the turbo inlets, exhaust manifolds, oil lines, coolant lines and downpipes for both the 2003+ tip cars and the older tip cars. As a result, I discovered that the ONLY different part was the downpipes and the gasket for them. This was a direct indication of where the issue lies.

    I was talking with Greg@SSP Tuning and he told me that he had seen the threads on this and explained to me that he has removed and modified downpipes on the 2003+ tip cars. The ONLY change is that the inital piping makes a sharp curve to get around the transmission's housing.

    With all this being said; it is definitely possible to install K04 turbos on the tiptronic equipped 2003+ cars.

    It would be fair to say that even though the K04s will fit, you will have to modify the downpipes to allow them to reach the slightly shifted location where the turbine housings are now situated. It will not be a 100% bolt on. If you are planning on doing a stage 3 setup, new downpipes isn't a big pile of cash in comparison but, it will cost a few hundred bucks to modify your original set.

    I hope this helps some of you out there.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  2. #2
    Veteran Member Four Rings audirs's Avatar
    Join Date
    Mar 22 2005
    AZ Member #
    5809
    Location
    Kitchener, Ontario

    Re: Stage 3 info for 2003-2004 A6/allroad 2.7T tiptronic owners!

    awesome info man. im sure alot of the newer tip owners will have some new found faith with stage 3 now. thanks
    Q5 3.0T S-line
    VW Tiguan R-Line
    A6 2.7T AWE Stage 3
    Coupe Quattro

  3. #3
    Veteran Member Four Rings Kievskiy's Avatar
    Join Date
    Nov 19 2005
    AZ Member #
    8867
    My Garage
    Pair of (. )( .)
    Location
    415

    Re: Stage 3 info for 2003-2004 A6/allroad 2.7T tiptronic owners!

    Brett, you are the man! Awesome info :)
    -Andrey

    Stanced and Tuned Brilliant Black RWD C5 A6 2.7T 6MT



    "..and those titties are the best use of bandwidth in this forum...." -Invanity

  4. #4
    Registered Member One Ring
    Join Date
    Aug 17 2012
    AZ Member #
    98868
    Location
    Arvada, co

    So is there a DIY posted anywhere explain the procedure on soving this problems? Definitely doing a KO4 upgrade here on a 2004 2.7t s-line with tiptronic. I need to get this issue resolved soon before I order that KO4 kit.

  5. #5
    Senior Member Two Rings ChrisEsco1's Avatar
    Join Date
    Oct 29 2011
    AZ Member #
    83171
    Location
    Denver, CO

    AR Design makes a set of DP's for the 2.7t w/manual. I would give them a call since they are local and see if they can help you out. Hopefully they can!

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