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  1. #1
    Veteran Member Three Rings f15046's Avatar
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    Walbro 255 or Bosch 044 fuel pump?

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    I just put together a gt2871r kit and installed it on my car. I ordered Unitronics BT tuning w/ 550cc injectors. I am debating on which fuel pump would be best for my setup. 034 motorsports recommends the Bosch 044 fuel pump over the Walbro 255. But it seems that all kinds of cars use the Walbro fuel pump, and it's ALOT cheaper than the Bosch. $150 vs $450. If you have any experience with either of these fuel pumps let me know. Thanks
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  2. #2
    Veteran Member Four Rings Don Supreme's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I have a 044... I should never have to worry about a fuel pump again... Makes a cool hiss too.

    However, a reliable walbro is much cheaper and will probably work just fine for a 2871... the stock pump will probably work just fine for a 2871 .
    Last edited by Don Supreme; 06-03-2008 at 01:52 PM.

  3. #3
    Active Member Four Rings
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I've run the walbro on my 630cc injectors. Some people say the Walbro is prone to failure, but I haven't had any issues.

    The walbro is fairly loud as well. Makes a whining noise.
    Stage 3+ RS6's

  4. #4
    Veteran Member Four Rings
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    97 A4 2.0TQM
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    Rochester, NY

    Re: Walbro 255 or Bosch 044 fuel pump?

    Can't hear my Walbro unless the back seat is down.

  5. #5
    Active Member Four Rings bassed's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I have the 044 installed and a Walbro 255 pump lying around if you want one cheap, you would just need the basket kit for it. The issue with either is getting the new pump and new basket to lock back in with the 044 or the old basket and new pump to lock back in with the Walbro. The OEM tool makes it much easier and you don't have to worry about breaking the fragile locking tab for the cradle to basket connection.

  6. #6
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    the stock fuel pump is only good for 15psi on the gt2871r, according to 034 Motorsports.
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  7. #7
    Veteran Member Four Rings Burntaudi's Avatar
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    Sold:1997 Audi A4
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    Maplewood, Minnesota

    Re: Walbro 255 or Bosch 044 fuel pump?

    I've heard the quality control with the Walbro isn't that great. Apparently no Walbro's flow the same.
    Alex

    Sold 97 Audi A4 Turbo Quattro Manual
    KO4/GIAC PC-16/GHL Exhaust/EVO FMIC/ Southbend Clutch/JHM Short Shifter & Linkage/Shifter Bushing/Koni Coilovers/Neuspeed Sways/17" OZ Superellegras/Ecode Headlights/VVME Hids

    Current ride 03 Tahoe Z71

  8. #8
    Veteran Member Four Rings sean1.8t's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by f15046 View Post
    the stock fuel pump is only good for 15psi on the gt2871r, according to 034 Motorsports.
    bullshit
    Current:
    '16 Mercedes-Benz C450 "AMG": Stage 2 w/downpipes & 19" BBS CH-R's
    '88 Harley-Davidson Sporty 880: 1200 bottom - Ported & Cam'd top - S&S In - Screamin' Eagle Out

    Previous:
    '02 Audi A4 1.8TQM: Full GT28RS on meth w/everything else.
    '01.5 Audi A4 1.8TQMS: Tune and exhaust.
    '99 Subaru Legacy Outback wagon Manual: Bone stock.
    I don't even want to remember the others

  9. #9

    Re: Walbro 255 or Bosch 044 fuel pump?

    walbro here.
    contact via email please.

  10. #10
    Active Member Four Rings bassed's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by sean1.8t View Post
    bullshit
    2nd the only worry with stock FP's is high milage past 100k, they are more than capable of flowing enough for a GT28 or even larger.

  11. #11
    Active Member Four Rings
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by pac1085 View Post
    Can't hear my Walbro unless the back seat is down.

    very true. but sometimes with the seat up i can hear it a little bit.
    Stage 3+ RS6's

  12. #12
    Veteran Member Four Rings djwimbo's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    We ran a 255 on my roomate's Vette. 400hp/tq no issues, constant 40-42 psi throughout the powerband.

    If you're that worried about it, get a fuel pressure gauge and monitor it. If the pump falls on it's face and can't keep up w/ demand, upgrade. Obviously monitor AFR as well.
    People run the 28RS on the stock pump, boosing 20psi with the FPR still vac/boost assisted.

    EDIT: as far as the consistency of the output, they have quality control for that. I know a ton of people that run the 255 in almost any street car, without any issues. Look at it this way, depending on the setup you can almost run two 255's for the price of one 044.
    "Thank god I had my body, because it felt so good."

  13. #13
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Yeh i know they use the 255 in tons of cars. so i think that is probably what i will go with.
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  14. #14
    Registered User Four Rings
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by f15046 View Post
    the stock fuel pump is only good for 15psi on the gt2871r, according to 034 Motorsports.
    Eh?
    Who told you this?

  15. #15
    Veteran Member Three Rings creechsa4's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    walbro here. great pump for the price.
    82mm je pistons, scat rods, ported & polished aeb head. gt2871r, atp hi flow manifold (ported). 580cc injectors on custom giac tune. Once you boost, you'll never go back....

  16. #16
    Veteran Member Three Rings prodrive's Avatar
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    1999 Audi A4 1.8TQ
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    Istanbul,Turkey

    Re: Walbro 255 or Bosch 044 fuel pump?

    Bosch 040 fuel pump here, flows as much as 044 but much cheaper,intank pump.
    Just A4 ... A4 which we know
    2.0L - HTA35 - Cat3658 -Autronic EMS - Autronic 500R CDI etc..
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  17. #17
    Established Member Two Rings STASIK A4's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Have walbro inside the tank and 044 outside the tank.....
    "I don't intend to grow up there's no future in it"

    96 B5 A4 Quattro
    2.0l GT25 440HP powered by Autronic SM2 with CDI 750cc injectors Walbro intank Bosch 044 external fuel pumps
    B5 S4 6Spd Drive train, Porsche 996 Front brakes over S4 rotors, PWR Custom FMIC, PWR Custom Power Steering Cooler, PWR Custom Gear Box Cooler, Tilton Gear Box Cooler Pump Ect.....
    Drive Fast Drive Safe Never ending Modding

  18. #18
    Account Terminated Four Rings
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by f15046 View Post
    the stock fuel pump is only good for 15psi on the gt2871r, according to 034 Motorsports.
    i'm sorry but whoever told you that is very wrong

  19. #19
    Veteran Member Four Rings Don Supreme's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Shady sales strategy....

  20. #20
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I called 034 Motorsports and thats what the guy on the phone told me. he said they didnt recommend the Walbro at all, and that stock pump was good for 15psi. My car has 112k on it, so i think I'm going with the Walbro.
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  21. #21
    Veteran Member Four Rings Euro-Tuner's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    so a stock fuel pump with 175k miles on it wont be sufficiant for a 2.0L w/ a 30r and 630's?

  22. #22
    Veteran Member Four Rings sean1.8t's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    ^just depends on what you plan on pushing with that setup..

    low boost(15-18psi) all the time on pump. sure, should be fine.

    but 25-32psi on race gas, no way. i'd definately upgrade the pump
    Current:
    '16 Mercedes-Benz C450 "AMG": Stage 2 w/downpipes & 19" BBS CH-R's
    '88 Harley-Davidson Sporty 880: 1200 bottom - Ported & Cam'd top - S&S In - Screamin' Eagle Out

    Previous:
    '02 Audi A4 1.8TQM: Full GT28RS on meth w/everything else.
    '01.5 Audi A4 1.8TQMS: Tune and exhaust.
    '99 Subaru Legacy Outback wagon Manual: Bone stock.
    I don't even want to remember the others

  23. #23
    Veteran Member Four Rings djwimbo's Avatar
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    E46 323i 5-Sp
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    Re: Walbro 255 or Bosch 044 fuel pump?

    ^ what he said.

    Stock pumps are pretty decent. Past 18psi on any turbo you're running a LOT of fuel pressure. Our FPR are vac and boost assisted, 1:1 ratio. Add 1 psi boost, 1 psi fuel pressure follows.
    On my car (uni stg1+) under full boost I'm hitting a smidge over 70psi fuel pressure. From a durabilty stand point. That's hard on pumps. It'd be easier on the pump to flow more volume at less pressure.
    "Thank god I had my body, because it felt so good."

  24. #24
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I am going to be running the Unitronics BT tuning on my gt2871r. I am going to run the Walbro pump. So do i still run the factory FPR? Is there anything else in the fuel system that would change from stock other than the fuel pump?
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  25. #25
    Veteran Member Three Rings creechsa4's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    yup you can run the stock rail & fpr. nope just get some clamps for the intank hoses. use the one time squeeze one's, just use some cutter pliers to cinch them down. make sure you get the complete walbro kit with sponge outer to put around the pump to keep it tight in the basket. splice power & ground at the tank & your golden.
    82mm je pistons, scat rods, ported & polished aeb head. gt2871r, atp hi flow manifold (ported). 580cc injectors on custom giac tune. Once you boost, you'll never go back....

  26. #26
    Veteran Member Four Rings djwimbo's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by creechsa4 View Post
    & your golden.
    like showers?

    Anyways, your FPR depends on the tune. If the tune calls for a 3Bar on 440's, 550's, or 630's then go with what they recommend. There's a set of parameters that the tune is based off of. I wouldn't shy too far from those, unless I had a wideband and datalogging capabilities. NTM the time to mess with it.

    Honestly, I'd roll on an adjustable FPR, that way you can make minor tweaks rather than swapping a 3Bar for a 4Bar.
    "Thank god I had my body, because it felt so good."

  27. #27
    Veteran Member Three Rings creechsa4's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    oh yeah wasn't specific, but yeah i meant an adjustable fpr-stock style would be great. i thought everyone that goes BT would naturally run a adjustable fpr. ever since i was k03 i've always run an adjustable fpr. going w/o an adj fpr wouldn't allow any adjustment... i've run k03, k04, gt28r, gt2871 all on adjustable fpr.
    82mm je pistons, scat rods, ported & polished aeb head. gt2871r, atp hi flow manifold (ported). 580cc injectors on custom giac tune. Once you boost, you'll never go back....

  28. #28
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    ok so I bought a walbro. Now what do I need to install this in my tank? I called USRT and they said they can't get the kit I would need. So does anyone know what i need or what i parts i will need?
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

  29. #29
    Veteran Member Three Rings creechsa4's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    cool you got the walbro. here's a place they sell the parts that you will need. take extreme care cause you'll have an open tank once you pull your stock pump out. there are like 4 or so tabs holding the basket in the cage. unplug ur battery, no halogen worklight around your trunk.
    http://www.autoperformanceengineerin...html/kits.html
    82mm je pistons, scat rods, ported & polished aeb head. gt2871r, atp hi flow manifold (ported). 580cc injectors on custom giac tune. Once you boost, you'll never go back....

  30. #30
    Veteran Member Three Rings killa's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    Quote Originally Posted by f15046 View Post
    I just put together a gt2871r kit and installed it on my car. I ordered Unitronics BT tuning w/ 550cc injectors. I am debating on which fuel pump would be best for my setup. 034 motorsports recommends the Bosch 044 fuel pump over the Walbro 255. But it seems that all kinds of cars use the Walbro fuel pump, and it's ALOT cheaper than the Bosch. $150 vs $450. If you have any experience with either of these fuel pumps let me know. Thanks
    I run both pumps in different cars, all you need is really a walbro.

    the 044 is needed if you go to higher fuel pressures.

    Any Walbro 255 HP (high pressure) will work fine with a 3 bar fpr.

    Don't let ANYONE tell you otherwise, they just want to sell.

  31. #31

    Re: Walbro 255 or Bosch 044 fuel pump?

    Walbro install - http://forums.audiworld.com/performa...gs/44541.phtml

    I did that 6 years ago, when no kit existed, so there are probably better ways to mount it than I did.

    The Walbro is just fine, if you keep the fuel pressures reasonable, a 3bar FPR is best, but a 4bar will work if you keep the boost at a reasonable level.

    If you look at the specs on the APE page - http://www.autoperformanceengineerin...l/fpspecs.html

    550cc injectors x 4 x 60 = 132 liters/min fuel needed 132/3.8 = 34 gph

    Keep the pump below 90psi (@12V), you should be fine, that's a 4 bar FPR + 30psi of boost
    John Baas
    1997 Audi A4 - 2.0 T3/T4
    http://home.wideopenwest.com/~johnbaas/
    2001 BMW M5 - stock.....ish
    1991 VW Jetta - 16V ITBs w/ MSnS

  32. #32
    Veteran Member Three Rings f15046's Avatar
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    Re: Walbro 255 or Bosch 044 fuel pump?

    I got the 255 walbro installed, everything seems to work fine. Thanks to everyone that helped.
    I do work around the South East on your 1.8t or 2.7t, PM for more info

    ** 2001 A4 TQM
    -Fully built 2.0, GT3076, SPA mani, custom 6-puck clutch, Unitronics tune, Walbro 255, and much more

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