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  1. #1
    Senior Member Two Rings
    Join Date
    Apr 27 2008
    AZ Member #
    28152
    Location
    Wittering, england

    60mm A-pillar guage pod made.

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    After finding a suitable boost guage, 60mm Swoosh backlit red, may not get these in the states though, on good old ebay, I set about finding somewhere to mount it. A lot of people chop em into the vents, but don't always like to follow the masses, plus a 60mm was a tight squeeze anyway, I decided to see if I could knock summit up for the A-pillar, and I reckon it turned out pretty bob on!

    Thought I'd post up a few pics to give people an idea of what I did, pretty simple really in the end. If you can't find what you want.......make it yourself!

    Bought this with the guage.



    Chopped it up to fit like this.



    Then stretched some old t-shirt cloth over it to form nice natural curves.





    Then coat with fibre glass resin, once dry and hard trimmed it up.





    Then a quick wipe over with some filler to smooth out any imperfections



    Blasted a bit of spare primer over it to tidy it up, waiting for some black headlining to arrive to recover the whole pillar for a nice OEM look, but wanted it in and fitted to see the result.





    Looks pretty good at night too, a good match.



    There we go, done! Hope you all like, I'll put the covered pic up when it's done.

  2. #2
    Veteran Member Four Rings AudiXS4X01's Avatar
    Join Date
    Nov 11 2006
    AZ Member #
    13303
    My Garage
    01 Audi S4-Santorin Blue
    Location
    Tri-State

    Re: 60mm A-pillar guage pod made.

    Great Job! Looks awesome

  3. #3
    Veteran Member Four Rings mholme's Avatar
    Join Date
    Jan 29 2007
    AZ Member #
    15226
    My Garage
    08 S4 00 S4
    Location
    MD

    Re: 60mm A-pillar guage pod made.

    Looks good. I've done the same thing but I haven't recovered yet. Where did you find the factory headliner material? My last resort is to dye some A4 headliner material, but I doubt it will be a perfect match.

  4. #4
    Veteran Member Four Rings highPSI-S4's Avatar
    Join Date
    Oct 31 2005
    AZ Member #
    8584
    My Garage
    19' RS5 Coupe, 22' Tiguan SEL R-line
    Location
    Ashburn

    Re: 60mm A-pillar guage pod made.

    Nice DIY
    2019 Glacier White RS5 034 STG3 e85 ECU | 034 STG2 TCU | Uni Carbon intake/inlet | AWE Touring | 034 Downpipe | 034 RSB | ABT HAS | BC Forged KZ10 |
    - Instagram: @Sinister_rs5-

  5. #5
    Veteran Member Four Rings McKennaS4's Avatar
    Join Date
    Sep 25 2006
    AZ Member #
    11975
    My Garage
    2500 dodge ram diesel
    Location
    Boston, MA

    Re: 60mm A-pillar guage pod made.

    haha looks badass RHD always requires a second glance.
    01 Casa sedan 6MT, sport, cold

  6. #6
    Senior Member Two Rings
    Join Date
    Apr 27 2008
    AZ Member #
    28152
    Location
    Wittering, england

    Re: 60mm A-pillar guage pod made.

    Quote Originally Posted by mholme View Post
    Looks good. I've done the same thing but I haven't recovered yet. Where did you find the factory headliner material? My last resort is to dye some A4 headliner material, but I doubt it will be a perfect match.
    I was lucky, a guy on audi-sport.net found me a wrecked S3 and cut me out the whole black headlining. Took ages to find though. I was also thinking of dying some grey lining too if I hadn't got the right lining, don't see why it would be hard to get looking good.

  7. #7
    Veteran Member Three Rings Rajan147's Avatar
    Join Date
    Nov 23 2007
    AZ Member #
    22787
    Location
    Columbus, OH

    Re: 60mm A-pillar guage pod made.

    stapo69,

    when you stretched the t-shirt over and applied the resin, did you add any fiber matting or was the t-shirt sufficent.

    Silly question but what kind of filler did you use?

    I wanted to try my hand at some fiber glass work but never really found a project other than a sub box.
    B5 S4 AWE Stage 3 - sold

  8. #8
    Senior Member Two Rings
    Join Date
    Apr 27 2008
    AZ Member #
    28152
    Location
    Wittering, england

    Re: 60mm A-pillar guage pod made.

    Didn't use any fibre glass matting, brushed a good amount of resin on, which soaked into the cloth, and when hard I did brush another layer over the top, and when cured it was as solid as a thick piece of plastic.

    As for filler it was just some normal smooth finish body filler I had laying around. Called P38 over here, probably like your bondo type stuff, usually yellow or primer grey.

  9. #9
    Senior Member Two Rings
    Join Date
    Apr 27 2008
    AZ Member #
    28152
    Location
    Wittering, england

    Re: 60mm A-pillar guage pod made.

    Finally finished it off, covered in black roof lining.

    Audi S4. Noggy Blue. MRC remap. FK Coilovers. 18" Compomotive MO's. Vredestein Ultracs. Labree downpipes. Vibrant cat-back. Carbon goodies. Cayenne BBK. Hotchkis ARBs. Dietrich RS4 front end. Recaro Pole positions. R8 steering wheel.

  10. #10
    Veteran Member Four Rings raketeS4's Avatar
    Join Date
    Feb 14 2006
    AZ Member #
    10298
    My Garage
    2000 B5 S4 Stg II+, 1977 BMW R100/7
    Location
    NJ

    Re: 60mm A-pillar guage pod made.

    looks good... i love diy projects
    2000 B5 S4 Stg II+

  11. #11
    Veteran Member Four Rings Rated S's Avatar
    Join Date
    Apr 02 2007
    AZ Member #
    16916
    My Garage
    '01 S4 '94 D21
    Location
    Studio City, CA

    Re: 60mm A-pillar guage pod made.

    Very tasty. Looks really good.
    SoCalS4.com/Repair - For All Your Delicious B5 S4 Tuning/DIY Needs

    Don't like me? Feel free to email me and tell me all about it - [email protected]

  12. #12
    Active Member Four Rings
    Join Date
    Dec 11 2006
    AZ Member #
    14100
    Location
    Boston

    Re: 60mm A-pillar guage pod made.

    that is bob on!
    Stage 3+ RS6's

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