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  1. #1
    Veteran Member Four Rings HIERLEVELZ's Avatar
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    Apr 16 2007
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    Queens

    B6 A4 doors aluminum or sheet metal?

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    Having a body shop repair my door and replace my fender. They told me that the door will need to be replaced entirely because you cannot purchase a door skin and it cant be straightened because the door is aluminum and bondo wont bond to it. Any truth to this?
    BetaAlphaTau Member # 31
    2003 A4 1.8TQM

  2. #2
    Veteran Member Four Rings PRY4SNO's Avatar
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    Jun 28 2007
    AZ Member #
    19133
    My Garage
    1990 Coupe quattro with all the parts
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    Edmonton, AB

    Re: B6 A4 doors aluminum or sheet metal?

    I'll ask tomorrow at the stealership (unless someone else confirms first) but I'm sure your guy gave you the straight dope.
    2013 Touareg TDI Execline /// Farmenwagen: Malone 2.5 tune, Darkside & Rawtek Delete

    1992 80 quattro 20v /// Eventual AAN'd Winter Sled

    1990 Coupe quattro /// Because Racecar

  3. #3
    Veteran Member Four Rings n7plus1's Avatar
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    Dec 19 2007
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    2016 STI in WRBP / 2012 RDX SH-AWD w/Tech Package
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    York, PA

    Re: B6 A4 doors aluminum or sheet metal?

    i doubt its aluminum but just have them replace the door anyway. Id rather have a new door skin than one thats bondo'd up.

  4. #4
    Junior Member Two Rings LTrain2273's Avatar
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    Apr 01 2008
    AZ Member #
    27145
    Location
    Minneapolis, MN

    Re: B6 A4 doors aluminum or sheet metal?

    Same thing happened to me, they replace the door skin and apparently sucked at getting the door gaps right. So I complained and they fixed the gaps. PITA!

  5. #5
    Veteran Member Four Rings dirtybrd's Avatar
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    Mar 21 2006
    AZ Member #
    10955
    My Garage
    Revo Tuned 2.0L w/35r
    Location
    Lakeland, FL.

    Re: B6 A4 doors aluminum or sheet metal?

    Put a magnet on it, no stickey=aluminum
    BetaAlphaTauMember#6

    I'm back bitches!

    35r and REVO...what?

  6. #6
    Veteran Member Four Rings manhertm's Avatar
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    Jan 21 2007
    AZ Member #
    15018
    My Garage
    "Old Yella"
    Location
    san antonio tx

    Re: B6 A4 doors aluminum or sheet metal?

    They must be thinking of the A8, I do believe it uses aluminum in the fenders and hood. Doors, I don't know though.
    ThetaAlphaThetaMember#1
    MY CAR IS ON AN EBAY BUDGET!! DEUTSCH REIS!

  7. #7
    Veteran Member Four Rings old guy's Avatar
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    Dec 28 2006
    AZ Member #
    14483
    My Garage
    '13 A5, '24 Tiguan SEL R-Line
    Location
    Western Maryland

    Re: B6 A4 doors aluminum or sheet metal?

    A4 door skins are steel.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  8. #8
    Veteran Member Four Rings HIERLEVELZ's Avatar
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    Apr 16 2007
    AZ Member #
    17316
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    Queens

    Re: B6 A4 doors aluminum or sheet metal?

    So they do in fact have door skins? So theyll probably change the door skin and fender?
    BetaAlphaTau Member # 31
    2003 A4 1.8TQM

  9. #9
    Veteran Member Three Rings Casius's Avatar
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    Aug 14 2007
    AZ Member #
    20315
    Location
    Ottawa, ON, CA

    Re: B6 A4 doors aluminum or sheet metal?

    It's steel and there are no skins for these cars, you have to replace the entire door. He might be saying he won't bondo it cause he's a good guy like the one I know. He said he won't bondo it cause then you'll have a wad of bondo on your door and he refused... The other guy hit me so he was paying for it so I said sounds good... but no skins for these cars.

  10. #10
    Senior Member Three Rings Stockton's Avatar
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    Mar 04 2008
    AZ Member #
    26026
    My Garage
    2004 A4 Quattro 1.8t 6spd
    Location
    Palm Beach Co, FL

    Re: B6 A4 doors aluminum or sheet metal?

    They are not aluminum.

    A magnet sticks to them. I know this cause I got an air pressure gauge that is magnetic and had it stuck to my door the other day.

  11. #11
    Veteran Member Four Rings T0M3K's Avatar
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    Sep 14 2007
    AZ Member #
    21078
    Location
    Valley Stream, NY

    Re: B6 A4 doors aluminum or sheet metal?


    That sucks, I wonder why they did it? Cheaper?

  12. #12
    Veteran Member Four Rings JJPA4SE's Avatar
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    Sep 15 2006
    AZ Member #
    11331
    My Garage
    Boxes
    Location
    Pittsburgh, PA

    Re: B6 A4 doors aluminum or sheet metal?

    Quote Originally Posted by T0M3K View Post
    That sucks, I wonder why they did it? Cheaper?
    Structural integrity and maintaining audi's standards w/o the chance of a body tech half assin it...

    Also, 'bondo' isnt all bad as long as the tech does a good job metal shaping the damaged area prior to applying it. For the most part the industry standard is no more than 1/8" (3mm) thick is acceptable. If it were my car i'd like it as thin as possible though. Even new cars come w/ 'bondo' on them...

    2001.5 S4
    2005 Acura RL - SOLD
    2006 S4 - 25quattro #159 - SOLD
    2005 A4 1.8tqm Ultrasport Avant - SOLD
    2005 A4 1.8tqm Special Edition - SOLD

  13. #13
    Registered Member Two Rings SouthflA4's Avatar
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    Sep 15 2006
    AZ Member #
    11328
    Location
    South florida

    Re: B6 A4 doors aluminum or sheet metal?

    There metal AND bondo will adhere to them. Simple fact.....I am body man at a local body and I own an 04 audi a4 which i personally banged up a few times and have fixed and painted myself. If they are telling you it wont work, you probably shouldnt even let them touch your car....lol. Anything else just let me know.

  14. #14
    Veteran Member Four Rings n7plus1's Avatar
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    Dec 19 2007
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    2016 STI in WRBP / 2012 RDX SH-AWD w/Tech Package
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    York, PA

    Re: B6 A4 doors aluminum or sheet metal?

    ^they probably just dont want to be liable if the bondo starts to warp or crack

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