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  1. #1
    Veteran Member Four Rings AudiSportB5S4's Avatar
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    FMIC Stage 3- VS Stock Intercoolers, Come Check!

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    OKAY so once again here's STOCK intercoolers on a dyno, EPL Mustang it was 59* in the building when it took place. this was the SECOND pull on the dyno



    awessommee up top just pulling in that abundant warm air!

    NOW this is tonight, it was 63* out, and this was the 3rd Pull, prior to two full 3rd gear pulls....



    Look at that !!! Just FLATLINES basically, sorry for the terrible shot of excel i coundt get a good chart. I was very impressed, you can feel the power up top much more with that cooler air very much so. I mean, i know everyone knows the FMIC's work, i just wanted to compare it for ppl!

    PS, granted i did not go ALL the way up to redline but i think you get the idea, on the way home i did it again for shits and giggles but lost the dam log somehow, and it actually stayed at 24* Celsius the whole time and rose to about 25-26 at times. So prettayy impressive.

    28 Celsius = 82.4* F, highest temp recorded on that one
    Current: B9.5 SQ5 | Past: C7.5 S6, B5 S4, C7.5 A6, 8V A3, B8 A4, B5 A4 | Videos

  2. #2
    Active Member Four Rings
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Not quite scientific data, but congrats

    (do a few more logs, curious to see the graph to redline)
    Alex

    2001.5 Nogaro Blue S4, 6-Speed, ARD 2.7T 68mm HTA GT2868 Kit

  3. #3
    Veteran Member Four Rings AudiSportB5S4's Avatar
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    lol, im tryin'! How the EF can I graph it, i hate office 2007, they shouldnt of touched the old one. idiots. i ll re-do it tomorrow with it all the way to redline. and just repost it in here.. thanks for the advice =]
    Current: B9.5 SQ5 | Past: C7.5 S6, B5 S4, C7.5 A6, 8V A3, B8 A4, B5 A4 | Videos

  4. #4
    Veteran Member Three Rings Cactus00S4's Avatar
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    in my car

    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    well i dont have any data like that, but i dynoed my car with stage3-, stock intercoolers, and piggies with vm3 exhaust, then dynoed it with all of the above but with test pipes and fmic and i gained 50whp, both runs were on the same exact dyno
    Cactus Green S4 Stage 3-

  5. #5
    Active Member Four Rings
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Quote Originally Posted by AudiSportB5S4 View Post
    lol, im tryin'! How the EF can I graph it, i hate office 2007, they shouldnt of touched the old one. idiots. i ll re-do it tomorrow with it all the way to redline. and just repost it in here.. thanks for the advice =]
    Excel 2003 ftw

    I hate all the 2007 crap...so confusing.
    Alex

    2001.5 Nogaro Blue S4, 6-Speed, ARD 2.7T 68mm HTA GT2868 Kit

  6. #6
    Veteran Member Four Rings AMC's Avatar
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    Jun 15 2007
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    '19 Spektrum Golf RS, '18 Audi TTRS
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    its cause they use ribbons instead of files lol its weird but once u get it its mad easy... hey man congrats, your jackets say congrats as well lol
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  7. #7
    Stage 3 Forum Advertiser Four Rings Matt@JHM's Avatar
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    Feb 24 2007
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    2001.5 S4 Stg III
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    Central California

    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Much better.

    FMIC FTW

    JHMotorsports Shop - (209) 968-0077 - [email protected]

    2001.5 Audi S4 JHM Stage III
    Lots 'o Goodies

  8. #8
    Veteran Member Four Rings
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    Kitchener, ON

    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    It's interesting, but to produce a bit of an arguement. I don't think you can really compare air to air intercoolers on a dyno. Yes your taking a big ass fan and blowing it towards the intercoolers but catch what I mean...

    The use of an intercooler is taking the outdoor elements and getting the most out of it for cooling.

    I think the ol' FATS runs would make much more sense. 3rd gear pull from 4200-6500rpm on the open road and data log.

    Are these the ebay FMIC?

  9. #9
    Veteran Member Four Rings AudiSportB5S4's Avatar
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Quote Originally Posted by RudyH View Post
    It's interesting, but to produce a bit of an arguement. I don't think you can really compare air to air intercoolers on a dyno. Yes your taking a big ass fan and blowing it towards the intercoolers but catch what I mean...

    The use of an intercooler is taking the outdoor elements and getting the most out of it for cooling.

    I think the ol' FATS runs would make much more sense. 3rd gear pull from 4200-6500rpm on the open road and data log.

    Are these the ebay FMIC?
    Yeah, I see what you mean for sure. Unfortunately I dont have them anymore so I cant do that lol. To answer your question though YES the CXRacing (eBay) intercooler.
    Current: B9.5 SQ5 | Past: C7.5 S6, B5 S4, C7.5 A6, 8V A3, B8 A4, B5 A4 | Videos

  10. #10
    Forum Moderator Four Rings Daft's Avatar
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    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Currently, my OEM SMICs are leaving me at 119-120F after a 2400-6200rpm 3rd gear pull on a 70F day.

    This is also at 22Psi of boost.

    I'm kind of surprised that my peak IATs are the same as Mike's Stage 3- IATs. I figured that mine would be higher.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  11. #11
    Veteran Member Three Rings Dowskeet's Avatar
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    Maryland

    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Quote Originally Posted by Daft View Post
    Currently, my OEM SMICs are leaving me at 119-120F after a 2400-6200rpm 3rd gear pull on a 70F day.

    This is also at 22Psi of boost.

    I'm kind of surprised that my peak IATs are the same as Mike's Stage 3- IATs. I figured that mine would be higher.
    Why would your IAT's be higher than mikes if you are both using the stock side mount intercoolers?

    Even though mike is stage 3- (bigger turbos, etc) without a bigger intercooler your still having the same cooling properties as you would on stock turbos.. It wouldnt matter how much air is being pushed through the system if the part of the system that is cooling the air is the same wouldnt that result in the same IAT's?

    Please if I am wrong someone correct me. Just seems logical to me..


    Cheers

  12. #12
    Forum Moderator Four Rings Daft's Avatar
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    An intercooler can only cool so much air at one time and only remove so much heat from it due to the surface area. By flowing more air, I would expect the IAT number to be higher than at a lower boost (lower boost is lower MAF readings and thus less actual charge air).

    The temperature is going up because the surface that the air is touching can only draw so much heat at one time. At this point, more air is flowing over these surfaces than the surfaces can efficiently cool. Therefore, the air's temp doesn't drop as much by the time it passes out the IC's outlet. Smaller cooling delta.

    So my point is that more airflow will result in less cooling. We can already see this because a chipped car will flow far less air than Stage 3 car.

    Another variable here is compressor efficiency, obviously as you depart from the center of the efficiency island, your compressor's outlet temps will really begin to climb.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  13. #13
    Veteran Member Three Rings Dowskeet's Avatar
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    Quote Originally Posted by Daft View Post
    An intercooler can only cool so much air at one time and only remove so much heat from it due to the surface area. By flowing more air, I would expect the IAT number to be higher than at a lower boost (lower boost is lower MAF readings and thus less actual charge air).

    The temperature is going up because the surface that the air is touching can only draw so much heat at one time. At this point, more air is flowing over these surfaces than the surfaces can efficiently cool. Therefore, the air's temp doesn't drop as much by the time it passes out the IC's outlet. Smaller cooling delta.

    So my point is that more airflow will result in less cooling. We can already see this because a chipped car will flow far less air than Stage 3 car.

    Another variable here is compressor efficiency, obviously as you depart from the center of the efficiency island, your compressor's outlet temps will really begin to climb.
    Gotcha

    I just figured that since the stock intercoolers were meant for stock boost and not for 20+ they would only efficiency cool the stock amount of boost. Before high IAT's are inevitable. Having the rest of the air basically be "wasted". (not being able to be efficiently cooled since there isnt enough surface area to properly cool X amount of air being pushed through the system over stock levels).

    So even if your going to push the boost up with larger turbos or a chip there wouldnt be a way for the stock intercoolers to cool that amount of air over stock levels resulting is almost the same IAT's.

    Cheers

  14. #14
    Veteran Member Three Rings S4tranquility's Avatar
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    You kinda suck at logging. ;) Do a full 3rd gear WOT pull to *at least* to 6700 RPMs. Even your stock ICs didn't move much down low.
    Last edited by S4tranquility; 04-24-2008 at 09:18 PM.
    19 S4 Prestige & 17 Q7 Prestige.
    Former: Tesla P3D; 6MT 13 S4 (dual pulley); multiple B5 S4s
    B5 S4 120+ club; Sleeper, Stages, and more B5 S4 vids

  15. #15
    Veteran Member Four Rings Rated S's Avatar
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    '01 S4 '94 D21
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    Re: FMIC Stage 3- VS Stock Intercoolers, Come Check!

    I'm getting my ERs put in my Stage 3- on Saturday, I still got the stocker ICs in there. I will do logs between both. Glad to hear your FMIC is working out for you!
    SoCalS4.com/Repair - For All Your Delicious B5 S4 Tuning/DIY Needs

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