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  1. #1
    Active Member Two Rings trbo4's Avatar
    Join Date
    Nov 06 2006
    AZ Member #
    13168
    My Garage
    2000 A4 1.8T
    Location
    St. Louis, MO

    Broke off brass nipple going to intake manifold

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    I was removing a leaking vacumm hose from the FPR to the intake manifold and the brass nipple snapped in half. Anybody have a idea on how to get it out?
    2000 A4 1.8T

  2. #2
    Account Terminated Four Rings
    Join Date
    Jan 09 2008
    AZ Member #
    23986
    My Garage
    B5 A4 Quattro 4,2L V8 6 Speed
    Location
    United Kingdom

    Re: Broke off brass nipple going to intake manifold

    You'll probably have to remove the plenum, to drift out the stub of brass nipple, and press a new one in.

    Don't be tempted to drill it out in situ, engines don't like metal filings.

    Good luck.

  3. #3
    Veteran Member Three Rings
    Join Date
    Jun 04 2004
    AZ Member #
    2374
    Location
    fairfield cnty, CT

    Re: Broke off brass nipple going to intake manifold

    there is a repair post on AW, someone did the same thing.

    they ended up making an identical looking nipple with some tubing and a swage tool.

    a bolt extractor should be able to remove the part that is still in there. if i were you, do all work with the manifold OFF the car.

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