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  1. #1
    Veteran Member Four Rings AudiA4_20T's Avatar
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    The 2.8 B5 Transmission Swap DIY

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    Ok guys its not done but I plan on this going pretty quick. Snapped a few pics to show you what I'm working with...

    Damn Transmission!



    Leaking ECS drain plug



    Where it sits, good old lot 2







    Random Shots





    OLD GUY! Check this out, my car locked up in the middle of the road. I think its cause my pin broke on my slave cylinder, heres a pic of what it looked like when I pulled it



    Car back down ready for next time... So far I have the driveshaft, mount, bellhousing bolts, and slave cylinder out



    More to come
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  2. #2
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Awesome! I am looking forward to reading the rest of this.

    Thank You!
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  3. #3
    Veteran Member Three Rings eg6siR's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    how come you want to put in the B5 trans?
    snailspeed.net

    04 1.8t 6spd dolphin grey

    "you can go fast cheap but it wont be perfect, or you can build it right and go fast, but it wont be cheap"

  4. #4
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by eg6siR View Post
    how come you want to put in the B5 trans?
    Some lite reading for you:
    http://audizine.com/forum/showthread...78#post2333178
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  5. #5
    Veteran Member Four Rings jon102034050's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    yeah, i dont get that either... maybe cause its cheaper?
    A4 1.8TQ - RS4 Sway - Avic-D1 - Neuspeed Sports - Bilstein Sports - Joey Mod

  6. #6
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by jon102034050 View Post
    yeah, i dont get that either... maybe cause its cheaper?
    B5 trans im getting - $100

    B6 trans - $1100

    also the 2.8 has longer gears for the highway

    anyway the trans will be out tomorrow or tonight
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  7. #7
    Veteran Member Four Rings Tgr_Clw's Avatar
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    2003 Audi A4 1.8TQM
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    Re: The 2.8 B5 Transmission Swap DIY

    I'd love to hear your impressions/comparisons to the B6 1.8T 5-speed once everything is done.
    Appearance: OEM+
    Interior: B6 S4 Recaro Seats
    Performance: MTM Stage 3 / Milltek Exhaust+Milltek HFC / JJ TIP / ASP FMIC / SB FE SS
    Suspension: Vogtland Coilovers / HSport S4 Sways
    Braking: Stoptech 332 BBK
    Wheels/Tires: BBS CH 18x8.5, ET35 / GY Eagle F1 GSD3 235/40/18

  8. #8
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by Tgr_Clw View Post
    I'd love to hear your impressions/comparisons to the B6 1.8T 5-speed once everything is done.
    you got it, I like to talk and Ive had a B5 1.8T and B6 1.8T so itll be a good comparison
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  9. #9
    Veteran Member Four Rings mtbrider's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    I might have to source a new trans
    Some fast things and some slow things

    ~Josh~

  10. #10
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by mtbrider View Post
    I might have to source a new trans
    PM me, is yours done?
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  11. #11
    Veteran Member Four Rings JBM's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Sweet....question though what clutch would you get and what is everything that needs to be swapped out?
    "Give a Man a Fish, Feed Him For a Day. Teach a Man to Fish, Feed Him For a Lifetime"

    '02 B6 1.8T, UnitedMotorsport Tuned FrankTurbo L21, 550CC, 3" MAF, BB Intercooler, 007, 034 HFC, Neuspeed Exhaust, B5 S4 Brakes, KW Suspension, S4 Recaro, and the list goes on.

  12. #12
    Veteran Member Four Rings gq9's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by JBM View Post
    Sweet....question though what clutch would you get and what is everything that needs to be swapped out?
    +1

    I can't wait to hear this story unfold lol.

  13. #13
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by JBM View Post
    Sweet....question though what clutch would you get and what is everything that needs to be swapped out?
    clutch is the same because the engine is the same... Just the rear diff housing and axel hubs need to be switched out, Ill have the trans out tomorrow so youll see
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  14. #14
    Veteran Member Four Rings mtbrider's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    ^^Pm sent
    Some fast things and some slow things

    ~Josh~

  15. #15
    Veteran Member Four Rings absolutegtr's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    I wouldnt leave the trans like just being supported my the engine (snub mount to be exact). It cant be doing it much good.

    Second off, looking at the pic of the slave cylinder....if you are talking about the little piston that is completely sideways...that is completely normal. Good luck pushing slave cylinder back into the bellhouse now!! My cylinder looked the exact way when i did my clutch and I had such a hardtime (required some muscle, lol) putting the slave back into the bellhouse.

    Other than that, props to you for doing it in a parking lot....hell, I know I couldnt! I think my driveway is small!

    EDIT** Is this your first time ever pulling the trans in this car? A little tip (especially since teh slave is up and out of the way now)....you can acces the VERY top bellhouse, VERY easily with a 3/8" ratchet with only a 6" extension and the 13mm socket . I used a 2foot long extension when taking it off, but when reinstalling i found out using just a 6" extension works like a charm! More than enough room too!
    -Sami-

  16. #16
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by absolutegtr View Post
    I wouldnt leave the trans like just being supported my the engine (snub mount to be exact). It cant be doing it much good.

    Second off, looking at the pic of the slave cylinder....if you are talking about the little piston that is completely sideways...that is completely normal. Good luck pushing slave cylinder back into the bellhouse now!! My cylinder looked the exact way when i did my clutch and I had such a hardtime (required some muscle, lol) putting the slave back into the bellhouse.

    Other than that, props to you for doing it in a parking lot....hell, I know I couldnt! I think my driveway is small!

    EDIT** Is this your first time ever pulling the trans in this car? A little tip (especially since teh slave is up and out of the way now)....you can acces the VERY top bellhouse, VERY easily with a 3/8" ratchet with only a 6" extension and the 13mm socket . I used a 2foot long extension when taking it off, but when reinstalling i found out using just a 6" extension works like a charm! More than enough room too!
    lol no this is the 3rd time im removing that bolt, and its a 16mm socket

    anyway I left the bellhousing bolts pretty much in so its not a big deal. Its supported by the engine, driveshaft, and the axles. Tomorrow the axles come out and then the bellhousing bolts and linkage and shes out

    anyway, your pin was able to come out and swing around? like seriously that pin is not connected to anything, just the boot. IIRC when I took it out last time it was stiff?
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  17. #17
    Veteran Member Four Rings absolutegtr's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by AudiA4_20T View Post
    lol no this is the 3rd time im removing that bolt, and its a 16mm socket

    anyway I left the bellhousing bolts pretty much in so its not a big deal. Its supported by the engine, driveshaft, and the axles. Tomorrow the axles come out and then the bellhousing bolts and linkage and shes out

    anyway, your pin was able to come out and swing around? like seriously that pin is not connected to anything, just the boot. IIRC when I took it out last time it was stiff?
    Sorry wrong button on the keypad!! 16mm definetly not 13mm haha

    Honestly I am sure that it is fine, and you definetly have done this befoe, lol....but that tranny is hella heavy to resting with the bulk of the weight on the engine.....but whatever!

    anyways, yup, you got it! That pin/piston just swung up and around all around. lol...when I first saw it I though I had somehow broken it because when I took it out it was stiff as well, but rearrange the piston (better yet remove the boot) and you will see where that pistion rest into place....totally normal!
    -Sami-

  18. #18
    Veteran Member Four Rings JBM's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    I'm looking into this when I pull my engine this summer and clean it out (sludge) and while I am at it I will replace this too because I want better gearing. Did you get your tranny from Crazy Ray's or that place in MD?

    I am subscribing because I am very interested in this. Thanks
    "Give a Man a Fish, Feed Him For a Day. Teach a Man to Fish, Feed Him For a Lifetime"

    '02 B6 1.8T, UnitedMotorsport Tuned FrankTurbo L21, 550CC, 3" MAF, BB Intercooler, 007, 034 HFC, Neuspeed Exhaust, B5 S4 Brakes, KW Suspension, S4 Recaro, and the list goes on.

  19. #19
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Back up



    Heres whats cool about the way Audi changed the transmission but kept the main case. The third bolt is contained on the rear diff casing just so the main case doens't have to be changed





    And shes out!



    Bellhousing bolts



    Bolts and shit



    This is how I left her



    Cool thing in the subway (visiting my friend in NYC)

    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  20. #20
    Veteran Member Four Rings A4TUNE's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    you left the car supported on the trans ? haha

    what wheels btw?
    -Max

    2004 A4 1.8T M6 Quattro Ultrasport

    REVO Stage 1 | AWE Boost Gauge | Carbonio CAI | Valeo Single Xenon Black Ecodes | RS4 Rear Sway Bar | 18x8 OZ Superleggera | DTH USP Splitter

  21. #21
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    You don't F' around!
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  22. #22
    Veteran Member Four Rings mtbrider's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    nice
    Some fast things and some slow things

    ~Josh~

  23. #23
    Veteran Member Four Rings Papachristou's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    i just reached down behind the engine to get the top bellhousing bolt with a wrench
    2018 Audi S6 Prestige Sport Sepang Blue/Lunar Silver
    APR Stage 2/AWE Intake

  24. #24
    Veteran Member Four Rings CARTEL's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    haha, what do the people think when they come out to get their cars and you have your transmission laying on the ground?
    -Tony

    '68 Datsun 520
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  25. #25
    Senior Member Three Rings Sleepy 1's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    ...in a parking lot--impressive!

  26. #26
    Veteran Member Three Rings
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    Re: The 2.8 B5 Transmission Swap DIY

    WOW i give you major props for doing it in a freakin parking lot. Great job man
    MK4 GTi 1.8T converted to AWD
    New 1/8th mile 7.36@102mph-27psi 93 octane, no meth
    New build times 23psi pump 11.9@126mph-96mph in the 1/8th
    04' A4 1.8t frontrak converted to quattro, was RWD for a lil now its quattro finally
    2011 JSW Tdi 6speed manual

  27. #27
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    It reminds me of when my brother and I put a 5inch lift kit on his Jeep in the school parking lot.

    I think its awesome. Way to improvise with the tools & facilities at hand. I know its hard being in school living on campus and all. I've been there and done that.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  28. #28
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by A4TUNE View Post
    you left the car supported on the trans ? haha

    what wheels btw?
    Nah its supported by jackstands... and shitty flik arctic 18x8.5s

    Quote Originally Posted by dougyfresh View Post
    You don't F' around!
    Doug, I thought youd know me by now! This is the norm

    Quote Originally Posted by mtbrider View Post
    nice
    Josh I love your comments, theyre always just like 1 word haha

    Quote Originally Posted by XCARTELX View Post
    haha, what do the people think when they come out to get their cars and you have your transmission laying on the ground?
    Well, I was headed out to the bus after it and I saw my friend and hes like "Dude WTF why is your trans chilling next to your car?" And I was just like "I blew that MF up!" and he just laughed

    Quote Originally Posted by Sleepy 1 View Post
    ...in a parking lot--impressive!
    its actually quite spacious... and the weather isnt too bad so why not?

    Quote Originally Posted by O2VW1.8T View Post
    WOW i give you major props for doing it in a freakin parking lot. Great job man
    Thanks, its cool seeing you check up on my thread. Ive learned a lot from you and a few others over on Vortex
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  29. #29
    Senior Member Two Rings
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by jon102034050 View Post
    yeah, i dont get that either... maybe cause its cheaper?
    hey , I have a big mac, you can either pay me $1000 or $100. To be fair I will call one a B5 big mac and the other a B6 big mac. Make sense now??

  30. #30
    Active Member Four Rings Maverick's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Clint, you are crazy! My car looks like yours for a while now, lol. Any people look at me with a weird expression when they see the car or they see me under the car.
    rock on baby
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  31. #31
    Veteran Member Four Rings skeeball's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    First class as always, Clint. Hey, went down to the yard near my house this morning. No A4's there. I'll have to run over to the other location where they were spotted and verify they are still there.

  32. #32
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    I know how you roll, Clint. I'm just stating the obvious.

    I can't wait for my motor and trans swap. You guys are going to see photos of my AVant in pieces in my driveway and hopefully I can snap a few with some Porsches and S8s and such driving by my house. Haha. I get a kick out of people's reactions when my car is in pieces in my driveway. Most people around here have no idea how to even open up their gas cap.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  33. #33
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by skeeball View Post
    First class as always, Clint. Hey, went down to the yard near my house this morning. No A4's there. I'll have to run over to the other location where they were spotted and verify they are still there.
    Dammit! Thanks Dave I hope something is still there!
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  34. #34
    Veteran Member Four Rings skeeball's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by AudiA4_20T View Post
    Dammit! Thanks Dave I hope something is still there!
    I didn't go to Hawkin's Point where they were spotted. I went to a different location. I'll try and check out Hawkin's Point tomorrow. I can pick you up and take you there if it's it's still there.

  35. #35
    Veteran Member Four Rings AudiA4_20T's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by skeeball View Post
    I didn't go to Hawkin's Point where they were spotted. I went to a different location. I'll try and check out Hawkin's Point tomorrow. I can pick you up and take you there if it's it's still there.
    Dave, seriously, your awesome. I owe u big time for all this.
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  36. #36
    Veteran Member Three Rings eg6siR's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by dougyfresh View Post
    I know how you roll, Clint. I'm just stating the obvious.

    I can't wait for my motor and trans swap. You guys are going to see photos of my AVant in pieces in my driveway and hopefully I can snap a few with some Porsches and S8s and such driving by my house. Haha. I get a kick out of people's reactions when my car is in pieces in my driveway. Most people around here have no idea how to even open up their gas cap.
    haha, rofl... you should have seen my neighbors when i had my civic in like 500 pieces in my driveway installing a rollcage... people had to think i was just destroying a car for fun... and its the same in my area... no one knows how to wrench their own rides... everyone around here just buys their shit and pays out the ass for shitty work.
    snailspeed.net

    04 1.8t 6spd dolphin grey

    "you can go fast cheap but it wont be perfect, or you can build it right and go fast, but it wont be cheap"

  37. #37
    Veteran Member Four Rings JBM's Avatar
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    Re: The 2.8 B5 Transmission Swap DIY

    So where's the DIY? I mean the step by step because I am really looking into this when I go BT and drop the whole thing for the clutch.
    "Give a Man a Fish, Feed Him For a Day. Teach a Man to Fish, Feed Him For a Lifetime"

    '02 B6 1.8T, UnitedMotorsport Tuned FrankTurbo L21, 550CC, 3" MAF, BB Intercooler, 007, 034 HFC, Neuspeed Exhaust, B5 S4 Brakes, KW Suspension, S4 Recaro, and the list goes on.

  38. #38
    Veteran Member Four Rings AudiA4_20T's Avatar
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    8553
    My Garage
    10speed
    Location
    San Francisco, CA

    Re: The 2.8 B5 Transmission Swap DIY

    Quote Originally Posted by JBM View Post
    So where's the DIY? I mean the step by step because I am really looking into this when I go BT and drop the whole thing for the clutch.
    I have to get the new trans first, I was visiting my friend in NYC this weekend... Im going to see if I can get it tomorrow.
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  39. #39
    Veteran Member Four Rings Don Supreme's Avatar
    Join Date
    Jan 25 2006
    AZ Member #
    9902
    My Garage
    A4 2.0T
    Location
    MD

    Re: The 2.8 B5 Transmission Swap DIY

    ^ NYC??????????????? Who lives a hard life now?

  40. #40
    Veteran Member Four Rings skeeball's Avatar
    Join Date
    Sep 20 2006
    AZ Member #
    11799
    Location
    Baltimore

    Re: The 2.8 B5 Transmission Swap DIY

    I don't know if I can make it to Hawkins Point today before they close.

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