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  1. #1
    Veteran Member Four Rings old guy's Avatar
    Join Date
    Dec 28 2006
    AZ Member #
    14483
    My Garage
    '13 A5, '24 Tiguan SEL R-Line
    Location
    Western Maryland

    Re: Spark plugs without a Torque wrench..

    Here is a copy of something I posted some time ago. Hope it helps:

    For those installing plugs without a torque wrench, let me be a little more specific: New plugs come with a "crush" washer that is designed to flatten out upon installation. If you tighten the (cold!) plugs slowly you can actually feel the washer as it flattens out. After you hand tighten the plugs, begin tuning the plug wrench slowly. The resistance will remain pretty much even until somewhere between 1/2 and 2/3 turns. At that point you will have completely crushed the washer and the plug will get noticeably tighter. That's where you stop.

    If you remove the plugs and then reinstall them you will only need 1/8 to 1/4 turn max since the crush washer will already be flattened out.

    Additional tip: I always use a high temp anti-seez compound on the plug threads. No it is not absolutely necessary, but it helps with the "feel" when installing the plugs and it sure as hell isn't going to hurt anything. I have installed literally thousands of plugs and never had any issues.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  2. #2
    Established Member Two Rings
    Join Date
    Dec 13 2007
    AZ Member #
    23328
    Location
    St Paul, MN

    Re: Spark plugs without a Torque wrench..

    Quote Originally Posted by old guy View Post
    Here is a copy of something I posted some time ago. Hope it helps:

    For those installing plugs without a torque wrench, let me be a little more specific: New plugs come with a "crush" washer that is designed to flatten out upon installation. If you tighten the (cold!) plugs slowly you can actually feel the washer as it flattens out. After you hand tighten the plugs, begin tuning the plug wrench slowly. The resistance will remain pretty much even until somewhere between 1/2 and 2/3 turns. At that point you will have completely crushed the washer and the plug will get noticeably tighter. That's where you stop.

    If you remove the plugs and then reinstall them you will only need 1/8 to 1/4 turn max since the crush washer will already be flattened out.

    Additional tip: I always use a high temp anti-seez compound on the plug threads. No it is not absolutely necessary, but it helps with the "feel" when installing the plugs and it sure as hell isn't going to hurt anything. I have installed literally thousands of plugs and never had any issues.

    Perfect explaination!

  3. #3
    Registered Member Four Rings audipotential's Avatar
    Join Date
    Sep 24 2007
    AZ Member #
    21317
    Location
    Woodbridge, Ontario

    Re: Spark plugs without a Torque wrench..

    Quote Originally Posted by old guy View Post
    Here is a copy of something I posted some time ago. Hope it helps:

    For those installing plugs without a torque wrench, let me be a little more specific: New plugs come with a "crush" washer that is designed to flatten out upon installation. If you tighten the (cold!) plugs slowly you can actually feel the washer as it flattens out. After you hand tighten the plugs, begin tuning the plug wrench slowly. The resistance will remain pretty much even until somewhere between 1/2 and 2/3 turns. At that point you will have completely crushed the washer and the plug will get noticeably tighter. That's where you stop.

    If you remove the plugs and then reinstall them you will only need 1/8 to 1/4 turn max since the crush washer will already be flattened out.

    Additional tip: I always use a high temp anti-seez compound on the plug threads. No it is not absolutely necessary, but it helps with the "feel" when installing the plugs and it sure as hell isn't going to hurt anything. I have installed literally thousands of plugs and never had any issues.
    Thanks!!!

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