Audizine - An Automotive Enthusiast Community

Results 1 to 12 of 12
  1. #1
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Unhappy Be sure you have all the parts before you take things apart.....

    Guest-only advertisement. Register or Log In now!
    I was all gung-ho to get my new clutch in this weekend and be ready for Waterfest. I also have a lightweight flywheel to go with it and I thought I had everything I needed for the job.

    I took the day off yesterday to get the tranny off the car and then take my time this weekend putting it back together so, I wouldn't have to rush.

    I learned that the thickness of the OEM dual-mass flywheel is almost 3/4" more than a LWFW. The OEM flywheel bolts are about 45mm long and the ones I need are 25mm long. So now my car is sitting in the "wheelie" position until I can get some of these extremely rare bolts shipped to my house.

    Just to give some of you an idea of how rare these bolts are, I have a neighbor that works for Fastenal. A very large hardware/tool company (they supply that show Monster House on Discovery Channel). Anyhow, we drove to the warehouse he works at to get some new bolts for my flywheel (mind you that this is a huge warehouse with about $20 million in hardware stacked on shelves about 25 feet high) and they didn't even have a single bolt in that type of thread pitch or hardness...

    I come to find that the OEM flywheel bolts are 10mm x 1.0 pitch (very fine pitch) and they are rated for Grade 12.9!!!!

    Bolt grades range from lower numbers like 4.6 up to 12.9. Grade 8.0 - 8.8 is typically used for exhaust components or cylinder heads but, in this type of application, all the engine's torque is being channeled through these bolts so they must be as hard as possible or they will snap or bend over time.

    So the lesson of the day is that if you ever buy a lightweight flywheel, ALWAYS get the bolts that are made for it to fit your car.....

    Or, you too will have an A4 doing a "wheelie" in your garage for quite a while.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  2. #2
    Veteran Member Four Rings A4_Andre's Avatar
    Join Date
    Feb 13 2004
    AZ Member #
    382
    My Garage
    99.5 Audi A4 2.8Q Tip
    Location
    Staten Island, NY

    damn. so you're still looking for the bolts? and does this mean you wont make it to waterfest?

  3. #3
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Oh, I'll be there, don't you worry...

    I've got vacation days coming out of my ears, I'm taking another day off this week to finish the car when the bolts arrive. I can't order anything until Monday morning though. So, It will be a day before I can get them. I'll have the car done on Wednesday so, it'll have about 300 miles on the clutch by Saturday. That way, I can drive like a granny to waterfest...

    BTW, I tried to cut one of the bolts with a hacksaw, it made the bolt's metal shinny and the saw blade dull...
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  4. #4
    Active Member Four Rings SEXICÄN's Avatar
    Join Date
    May 20 2004
    AZ Member #
    2188
    My Garage
    More cars
    Location
    Never Land Ranch

    It sucks having to just "look" at your car on jacks. I took apart my cars control arms before having the replacements. I had to ruin the bolt that holds in the 2 upper ball joints so i couldn't put it back in. I waited 2 months before i got my car back down from the jacks.
    SEXICAN

    2013 Q5 3.0T-DD
    2002 Honda Civic



    AMD/EPL Tial 605 B5 S4 SOLD

  5. #5
    Rest in Peace Four Rings OverSpun's Avatar
    Join Date
    Feb 11 2004
    AZ Member #
    24
    My Garage
    F21L A4TQMS Avant | German Shepherd
    Location
    Orange County, CA

    aha, so i'll get to meet this car genius at waterfest. lookin forward to it.
    Nick - Moderator | PM Questions or Comments

    Current: '01 A4 TQMS Avant: GIAC | RaceTec FMIC | Frankenturbo | Milltek | PSS9s | 034 | Forge | V&S | Sportec | OEM+ | etc...
    Prev: '03 996 GT2 | '08 E92 335i | '05 A4 TQM USP | '01 A4 TQMS

    B5 Parts For Sale

  6. #6
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Originally posted by OverSpun
    aha, so i'll get to meet this car genius at waterfest. lookin forward to it.
    Genius? Hardly, I can't order the right parts for the job....

    But, yeah, I'll be there on Saturday.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  7. #7
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Originally posted by Audi_A4_Quattro
    It sucks having to just "look" at your car on jacks. I took apart my cars control arms before having the replacements. I had to ruin the bolt that holds in the 2 upper ball joints so i couldn't put it back in. I waited 2 months before i got my car back down from the jacks.
    2 months? How come? Was a guy from Sidem bringing the control arms to your house from Belgium? j/k...
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  8. #8
    Rest in Peace Four Rings OverSpun's Avatar
    Join Date
    Feb 11 2004
    AZ Member #
    24
    My Garage
    F21L A4TQMS Avant | German Shepherd
    Location
    Orange County, CA

    Originally posted by turbo90awd
    Genius? Hardly, I can't order the right parts for the job....

    But, yeah, I'll be there on Saturday.
    haha, thats a minor detail, no biggie. you do know your isht though.
    Nick - Moderator | PM Questions or Comments

    Current: '01 A4 TQMS Avant: GIAC | RaceTec FMIC | Frankenturbo | Milltek | PSS9s | 034 | Forge | V&S | Sportec | OEM+ | etc...
    Prev: '03 996 GT2 | '08 E92 335i | '05 A4 TQM USP | '01 A4 TQMS

    B5 Parts For Sale

  9. #9
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    UPDATE:

    For the sake of some poor fool like myself, the bolts are available from two places.

    Aasco Motorsports
    Anaheim, CA
    714-758-0209

    OR

    Unorthodox Racing
    Deer Park, NY (Long Island)
    631-586-9525

    They cost $16 for the (6) shortened bolts and the special metal washer that protects the flywheel surface from the bolt heads.

    Hope this helps someone in the future.
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

  10. #10
    Veteran Member Four Rings
    Join Date
    Apr 21 2004
    AZ Member #
    1825
    My Garage
    2013 S4 6MT, 2011 Escalade
    Location
    Coopersburg, PA

    Turbo, you are the last person I would expect to be unprepared to do work on their car!!
    2013 S4 6MT // sport diff // B&O // Phantom Black // Black Leather and Black Alcantara

  11. #11
    Veteran Member Four Rings bitterchild's Avatar
    Join Date
    Feb 16 2004
    AZ Member #
    586
    Location
    audi is chit

    Thanks for the heads up, I'd have made the same oversight for sure

  12. #12
    Forum Moderator Four Rings Daft's Avatar
    Join Date
    Feb 17 2004
    AZ Member #
    620
    My Garage
    Stg 3 '04 A6 2.7T, Stg 2 '14 S4, 2016 SQ5, 2019 RS5 coupe
    Location
    Sterling, VA

    Originally posted by Live2Ski
    Turbo, you are the last person I would expect to be unprepared to do work on their car!!
    I know, it's very unlike me...

    BTW, don't remove your transmission unless you have a tranny jack to get it back in. The quattro tranny weighs about 75 Lbs.

    That's my "Deep Thoughts by Jack Handy" for today.....
    Brett - Moderator
    Issue?: email me.
    _____________________
    Stage 3 2004 A6 2.7T 6M

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  


    © 2001-2025 Audizine, Audizine.com, and Driverzines.com
    Audizine is an independently owned and operated automotive enthusiast community and news website.
    Audi and the Audi logo(s) are copyright/trademark Audi AG. Audizine is not endorsed by or affiliated with Audi AG.