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View Full Version : C7 S6 Exhaust Valve Issue, Need Ideas



tylersund72
11-29-2023, 05:12 PM
Hey everyone,

Firstly, please bare with me, I know a decent amount about these cars, but I am no mechanic haha.

I'm haver a rather bizarre issue with my S6 at the moment. I am hearing a weird grinding noise right at about 1800 RPMs. I tried to diagnose it myself for a while but was unable to. So I took it to my indy German shop to have it diagnosed. Essentially there is an issue with one of the valves in the mufflers, where it is rubbing/grinding. This isn't causing any "harm" to the car, but it sure doesn't sound good. https://www.youtube.com/shorts/sdXZS5mn6WI

I'm curious as to what my options are here. The shop offered to weld the valve open, which is what they do on BMWs a lot to solve similar issues. But with how they explained it, BMWs have vacuum actuators, where as the S6's have electronic actuators. Therefore they were concerned of a potential CEL or DTC, so I wanted to do a bit more research into this before I had that done. I've also been thinking about the possibility of coding out the DTC? I live in an area that requires yearly emissions testing, so I can't have a permanent check engine light.

I know I can get a new muffler from Audi, but I seriously don't even want to look at how much they cost. I can also get a cat back or maybe the ECS axle back, but that's still a ton of money that I'd prefer not to spend. I also thought about cutting the mufflers off and straight piping that section, but it would be so insanely loud, and I would run into the same DTC issue potentially?

I bought this car 5 months ago, and 2 weeks later a turbo blew, along with a cat and a few other things, so I have already poured more money into this car than I had planned. Any suggestions or ideas would be awesome, thanks!

lawwailok
11-29-2023, 05:17 PM
There’s a member here selling the valve plugs for cheap, just plug them in and the valves will stay open and it won’t have any code.


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lawwailok
11-29-2023, 05:23 PM
https://uploads.tapatalk-cdn.com/20231130/df472beb120fa86920874c6af57bb375.jpg
Contact him


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f4m0u5
11-29-2023, 05:26 PM
i was and still am in same boat ad you as fatlr as exhaust (kinda)

I just got a s7 last month that came with a muffler delete. it sounded bad and was so loud. i had to suck it up and but the ecs axleback since couldnt get stock mufflers for cheap enough that werent 5+ states away . saying that im not a fan of axleback on the stock exhaust. its alout less loud but it kinda sounds weird. the way the exhaust valves open mid acceleration it sounds weird. clpsed ots quiet and sounds good and with them open sounds like a 4stoke quad or something similar. im working on trying a x pipe to tome the bank 1 and back 2 together a little more.

i woul remove conectors toc keep them open on stock mufflers if you dont mind the sound when in dynamic/s mode woth the valves open all the time. they make a set of plugs you plug in to stop a cel and they arent pricey at all!

tylersund72
11-30-2023, 11:17 AM
Awesome, thanks guys. I will get myself a pair of them.


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tylersund72
11-30-2023, 11:22 AM
i was and still am in same boat ad you as fatlr as exhaust (kinda)

I just got a s7 last month that came with a muffler delete. it sounded bad and was so loud. i had to suck it up and but the ecs axleback since couldnt get stock mufflers for cheap enough that werent 5+ states away . saying that im not a fan of axleback on the stock exhaust. its alout less loud but it kinda sounds weird. the way the exhaust valves open mid acceleration it sounds weird. clpsed ots quiet and sounds good and with them open sounds like a 4stoke quad or something similar. im working on trying a x pipe to tome the bank 1 and back 2 together a little more.

i woul remove conectors toc keep them open on stock mufflers if you dont mind the sound when in dynamic/s mode woth the valves open all the time. they make a set of plugs you plug in to stop a cel and they arent pricey at all!

Yeah I feel you, I was never too set on the ecs axle back, but it’s one of the cheaper options for sure. And anything sounds better than metal grinding on decel haha. I have downpipes for the car already though, the turbo blew a cat when it exploded. So I really don’t want to get too aggressive with exhaust, I might do one of the x-pipes or mid pipes since they are relatively cheap compared to cat backs for this car.


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