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  1. #1
    Veteran Member Three Rings
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    Feb 02 2005
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    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    New Milltek 2.5" catback exhaust review

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    So a little while ago my friendly FedEx guy dropped off a massive box from Milltek on my front porch.

    I rip apart the box, silently cursing Milltek for their incredibly anal job of packaging the exhaust. Really guys, excellent job, there’s no way short of the apocalypse that this exhaust is going to get damaged in shipping. Finally, I begin to see some polished bits poke out from all the plastic, foam packing and cardboard.
    The quality of the welds is exceptional, the entire system is made from high grade stainless steel, so those of us in the salt belt don’t have to worry about the exhaust disintegrating into powder after only 1 winter season. Everything you need to install the system is included, even a small adapter pipe to mate it to your stock downpipes if live in an emissions nanny state.

    I already had a “classic” Milltek resonated exhaust with their downpipes (with gutted cats) on my car, so I chose to do an apples to apples comparison and installed the new Milltek catback exhaust with the resonated pipes on the car. I left my "classic" Milltek downpipes on the car for now.

    Firstly, what’s so special about this “new and improved!” Milltek exhaust? To begin with, the entire exhaust is a solid 2.5” in diameter, mandrel bent stainless steel tubing, with a tube resonator and a high performance muffler on each pipe, with the two pipes being joined by an “X” pipe. In comparison the old Milltek exhaust was 2.25” with the two pipes being joined by an “H” pipe.

    The exhaust went together very easily, with no need for shims, cursing or the use of a “BFH”. The tips are centered in the rear valence and fill it appropriately. This is a job that can easily be done at home with simple hand tools, a jack and a set of quality jack stands. I give it a 2 out of 5 on the wrench o meter as far as difficulty, you’ll spend more time jacking up the car and taking the old exhaust off vs putting this new Milltek system in place.

    The exhaust has a nice, deep burble at idle and it easily passes my drone test where I put the car in 6th gear and cruise around at 1700rpm. Absolutely NO resonance inside the cabin of the car at all and since I have an avant, drone tends to be accentuated vs a sedan. When you blip the throttle for a heel toe downshift you’re greeted by a refined bark drawing some attention from your fellow motorists. When I was able to unleash the S on a freeway on ramp the Milltek let’s loose an awesome bellow as the pedal hit the floor and the revs swung towards the redline. Power progressively builds and the top end is a truly epic event. My highly refined butt-o-meter dyno registered noticeable gains in top end power over the old Milltek system.

    Upcoming will be sound clips and video of the car, stay tuned! We got hammered with two feet of snow this weekend, so wasn't able to get pictures and sound clips...
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  2. #2
    Senior Member Four Rings dparm's Avatar
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    Apr 24 2009
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    41628
    My Garage
    2005 S4 sedan
    Location
    Chicago, IL

    On the contrary, snow = donuts = sustained periods of WOT...so get us some sound clips!
    2005 S4 saloon 6MT

  3. #3
    Veteran Member Four Rings drew's Avatar
    Join Date
    Jul 27 2004
    AZ Member #
    2917
    My Garage
    Gone: 996TT stage 3, E46 M3
    Location
    so cal

    How does the new version compare in terms of sound to the old version? The old system with downpipes was the best sounding system, IMO.

    How does the X-pipe change the sound/tone?
    05 S4 6MT Light Silver/Black-Silver Alcantara

  4. #4
    Senior Member Two Rings AngeloB5.5's Avatar
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    May 09 2005
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    6415
    My Garage
    2005 B6 S4 Avant 6MT
    Location
    Oceanside, NY

    where did you purchase? what did it run you?

  5. #5
    Active Member Two Rings Mautino09's Avatar
    Join Date
    May 11 2011
    AZ Member #
    75340
    My Garage
    2004 Audi S4, 2006 Ninja 650R
    Location
    Bethlehem, PA

    Can't wait to hear the sound clips of this.
    '04 Black S4 6MT - Piggie Downpipes, AWE Catback Exhaust, K&N Filter, Apikol Snub, 30% Tint

    FS: APR Downpipes

  6. #6
    Veteran Member Three Rings
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    Feb 02 2005
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    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    I haven't heard the car from the outside, but from the inside the car sounds louder with the X pipe vs the H pipe. Sound quality seems the same though. I got the exhaust from Greg@Griffin, contact him for costs.
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  7. #7
    Senior Member Four Rings mbgt72's Avatar
    Join Date
    May 18 2008
    AZ Member #
    28915
    My Garage
    2003 Jeep Wrangler
    Location
    Nashville TN

    come on, no pics!?!?! Glad to hear such a good review about the new setup, I'm looking forward to the new DP's as well.
    2005.5 S4 MT6 l JHM Parts: Stg 1 Supercharger, Long Tube Headers, IM, SS Trio, LW Front Rotors, LWFW, Stg IV clutch, 4:1 Diff, Stern Motor Mounts, Snub/Trans/Diff Mounts, F.I. Res B6 Exhaust, Pedals &Weighted Shifter l H&R C.O. 24.75" G-F, 034 Adj UCA's, H-Sport RS4 Rear Sway l Hawk HPS Pads, SS lines & SuperBlue l Fly'sV4 LEDs l 15% Tint, 50% Front l VMR V710 GM 19" & Enkie RPF01's l JL 10W7, Focal Components l V1 Mirror Display l

  8. #8
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
    AZ Member #
    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    My car is so filthy right now I literally didn't want to take pics. Two trips up skiing and this big storm have the car coated in grunge...
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  9. #9
    Active Member Three Rings M|R's Avatar
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    Aug 11 2011
    AZ Member #
    79643
    Location
    CT

    Quote Originally Posted by Docwyte View Post
    My car is so filthy right now I literally didn't want to take pics. Two trips up skiing and this big storm have the car coated in grunge...
    we wont judge
    B7 S4
    034 Tranny Mount • Apikol Snub • DBA 4000 • Fast Intentions • Hawk HPS • JHM SS • Trexturk 2.5" Catless • Vag'd
    034 Tranny Mount for sale: http://www.audizine.com/classifieds/...?product=71719

  10. #10
    Forum Moderator Four Rings SoCalS4Avant's Avatar
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    Jan 24 2008
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    24506
    My Garage
    B8 A4 Avant, Touareg V8, E30 318
    Location
    Pasadena, California

    Quote Originally Posted by M|R View Post
    we wont judge
    Yes, we will, but it will all be better by the time he shows pics.vids!
    Dan - Moderator/Wiseguy

    EuroBerge

  11. #11
    Active Member Three Rings Apat's Avatar
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    Jul 04 2011
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    77778
    Location
    Minneapolis, MN

    What a tease ......
    2005.5 S4 MT - Apikol snub mount // Apikol rear diff mount // Stern tranny mount // JHM Tune // JHM "Solid" SS // JHM Stage III Clutch and LWFW // Trex DPs // Fast Intentions 2.5" X-Pipe Cat Back w/ 14" Resonators // 19" MRR GT1 summers // 18" VMR V710 winters // PSS9 Coilovers // 40% 3M tint // Lamin-X "tint" headlights and "gunsmoke" taillights

  12. #12
    Veteran Member Three Rings
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    Feb 02 2005
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    '04 S4 Avant, '05 A4 Avant
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    Denver, CO

    I'll get some sound clips up later tonight of the idle and static revving sound. Can't do any drive bys till the roads clear up.
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  13. #13
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
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    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    Here ya go, yes the car is filthy!


    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  14. #14
    Senior Member Three Rings meistah's Avatar
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    Mar 28 2010
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    56782
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    vancouver, BC

    Quote Originally Posted by AngeloB5.5 View Post
    where did you purchase? what did it run you?
    x2
    2004 a4 3.0, black on black, sport package, UPL
    | JHM 94oct tune, TCU tune | ST Coilovers |
    | Pioneer avh4000dvd, hertz hsk 165's, PPI 580.4, JL 10w6v2, JL 500/1 |

  15. #15
    Senior Member Two Rings 65vetteC6's Avatar
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    Jul 28 2007
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    19879
    Location
    New Jersey

    That sounds good

  16. #16
    Senior Member Three Rings bangoman's Avatar
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    Jan 05 2010
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    52946
    Location
    Canada

    Costage? Sounds good!
    B6 S4 Avant | JHM 93 tune/JHM piggies/Magnaflow 2.5" catback/JHM clutch+LWFW | 13.42 @ 103.95

  17. #17
    Active Member Two Rings tangcla's Avatar
    Join Date
    Sep 22 2011
    AZ Member #
    81588
    Location
    Melbourne, Australia

    Did you get any photos of the exhaust when it was off the car?
    www.tangcla.com - photography

    Canon 5D Mark II x2 | 16-35mm f/2.8L | 24-70mm f/2.8L | 24-105mm f/4L IS | 70-200mm f/2.8L IS
    100mm f/2.8L IS | 100-400mm f/4.5-5.6L IS | 580EX-II | 430EX-II x2 | PocketWizard TT1/TT5

  18. #18
    Senior Member Four Rings Mr. Corey's Avatar
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    Jan 14 2009
    AZ Member #
    37449
    My Garage
    B6 S4 / 5.9L Limited Jeep Grand Cherokee
    Location
    Syracuse / NYC

    Sounds nice!!!
    B6 Nogaro with some mods

    Photography Website www.coreymaywalt.com

  19. #19
    Veteran Member Four Rings drew's Avatar
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    Jul 27 2004
    AZ Member #
    2917
    My Garage
    Gone: 996TT stage 3, E46 M3
    Location
    so cal

    Quote Originally Posted by Docwyte View Post
    Here ya go, yes the car is filthy!


    Sounds almost exactly the same as my Milltek downpipes + FI catback.

    Thanks for the clip.
    05 S4 6MT Light Silver/Black-Silver Alcantara

  20. #20
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
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    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    Bear in mind I have the resonated center pipes installed on the Milltek catback. I'm sure it'd be louder if I put in the straight pipes. My car is going up on a rack the end of this week and I'll get some pictures of the exhaust from under the car then, I didn't have a chance to take any pictures of it before.

    As far as cost it's best to contact Greg@Griffin for price and availability.
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  21. #21
    Veteran Member Four Rings vdubjetta02's Avatar
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    Mar 26 2007
    AZ Member #
    16755
    Location
    Colorado

    Would love to hear the Non resonated version of this!
    A Fully Catless JHM tuned S4.....

  22. #22
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
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    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    I'll probably put on the non resonated pipes in a bit just to see what difference they make in sound...
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  23. #23
    Senior Member Three Rings
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    May 23 2010
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    59388
    My Garage
    2004 S4 6spd
    Location
    Dougalsville, GA

    i might have to get me one of these...sounds dirty haha
    JHM 93 Tune w/ LA ** Piggies ** Magnaflow catback ** V1 Hardwire ** Podi V1 Gauge Remote Display ** A Beagle in the Back Seat ** K&N drop in ** Porsche 6000k low beams ** 3000K Fogs ** JHM Delrin Weighted Shift nob ** stern motor mounts ** stern trans mount ** Apikol snub ** 034 zero clearance snub bracket ** IM spacers ** Cupra R lip ** Thule 480 Roof Rack With 44" Fairing ** Super Blue DOT4 Brake Fluid

  24. #24
    Senior Member Two Rings AngeloB5.5's Avatar
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    May 09 2005
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    6415
    My Garage
    2005 B6 S4 Avant 6MT
    Location
    Oceanside, NY

    that sounds very nice.

  25. #25
    Senior Member Three Rings BUD-S4's Avatar
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    Jul 01 2009
    AZ Member #
    44443
    My Garage
    B7 S4 MT6, Honda Civic Hybrid
    Location
    Hollywood, CA

    Sounds really good! Take off the resonators so we can really hear it!
    .:Audi B7 ///S4- Current:.
    .:OEM RS4 wheels:.:Michelin Super Sport's 235/35zr19:.:Magnaflow RS4 CB:.:Milltek Catless DP's:.:RS Petals:..:Apikol Snub:.
    .:H&R Coils:.: JHM stainless weighted knob:.:CF trim:.:CC'ed and Blacked out Head Lights:.:CF filler Plate & Mirrors:.:DTM CF Spoiler:.
    Exhaust: http://www.youtube.com/watch?v=s7mhm...W-w3Qep5Wg55na

  26. #26
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
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    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    Right now since I have catless downpipes I don't really want to take off the resonators. This is my daily driver and I don't want it to drone or be too loud. I'll probably pop the straight pipes in for a few days to get some sound clips and just see what it sounds like, but will end up putting the resonators back in...
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  27. #27
    Senior Member Four Rings dparm's Avatar
    Join Date
    Apr 24 2009
    AZ Member #
    41628
    My Garage
    2005 S4 sedan
    Location
    Chicago, IL

    Reminds me of the original Milltek but more aggressive. I'd say it's a slightly more refined version of the Magnaflow catback.

    Would be curious to hear some acceleration from outside the car.
    2005 S4 saloon 6MT

  28. #28
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
    AZ Member #
    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    Might be awhile before that happens, it snowed another 4-6" today, roads are a mess. Gotta wait for things to dry out before I do some hoonage and record it!
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  29. #29
    Senior Member Three Rings BUD-S4's Avatar
    Join Date
    Jul 01 2009
    AZ Member #
    44443
    My Garage
    B7 S4 MT6, Honda Civic Hybrid
    Location
    Hollywood, CA

    Quote Originally Posted by Docwyte View Post
    Might be awhile before that happens, it snowed another 4-6" today, roads are a mess. Gotta wait for things to dry out before I do some hoonage and record it!
    I'm flying into Denver tonight! The more snow the better! ;)
    .:Audi B7 ///S4- Current:.
    .:OEM RS4 wheels:.:Michelin Super Sport's 235/35zr19:.:Magnaflow RS4 CB:.:Milltek Catless DP's:.:RS Petals:..:Apikol Snub:.
    .:H&R Coils:.: JHM stainless weighted knob:.:CF trim:.:CC'ed and Blacked out Head Lights:.:CF filler Plate & Mirrors:.:DTM CF Spoiler:.
    Exhaust: http://www.youtube.com/watch?v=s7mhm...W-w3Qep5Wg55na

  30. #30
    Veteran Member Three Rings
    Join Date
    Feb 02 2005
    AZ Member #
    5103
    My Garage
    '04 S4 Avant, '05 A4 Avant
    Location
    Denver, CO

    You'll be unhappy if you're going skiing. We got 2.5 feet in the last few days down here in Denver and NOTHING in the ski areas...
    '04 S4 Avant Nogaro/alcantara/6MT ** Milltek downpipes/cat back, mystery short shifter, intake
    '89 Porsche 951 LS1 powered ** 425hp of small block goodness! NASA Time Trial Group "A" car
    '05 A4 Avant Silver/black ** Bone stock wife mobile

  31. #31
    Senior Member Four Rings cellg8's Avatar
    Join Date
    Sep 19 2007
    AZ Member #
    21199
    Location
    Seattle/Taiwan

    very nice. congrats!
    i love blue.
    2008 B7 S4 / Stasis Ohlins SL / ADV10 Trackspec 20x8.5 ET 28 + 245/30/20 / CF wrapped rear valance / CF wrapped engine cover pieces



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