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  1. #1
    New Member Two Rings Del@Creative's Avatar
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    Sep 18 2006
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    CBR 600 RR
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    San Diego

    DIY: 2.0T Test Pipe Install

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    Here it is my first attempt at a DIY write up sorry if I miss any steps

    INSTALLING B7 TEST PIPE

    1. Remove front oxygen sensor (O2)
    2. Remove the top 17mm nuts connecting the cat and the turbo
    (I used a 17mm swivel head socket with a 3in. extension on a 3/8 drive ratchet)


    3. Disconnect red connector for 2nd O2 sensor located on driver side fire wall next to the coolant tank and follow the harness toward the O2 sensor and cut the ziptie holding the harness


    4. Lift the car up on a rack or on jack stands NOTE: if using jack-stands allow plenty of ground clearance to clear the down pipe and cat
    5. Remove the bottom 17mm bolts connecting the cat and turbo
    (sorry no pic of this but I used the same tools as I used to remove the top ones)

    6. Remove the spring loaded bolt holding the down pipe, don't worry the spring will not fly off when unbolting this


    7. Remove small cross member (10mm 12piont spline drive bolts) and loosen the exhaust collar nuts (13mm)


    8. Slide collar back toward the muffler


    9. Now slide the cat downward with the down-pipe and remove from vehicle (This can be a little tricky but it does come down this way you may need to twist and turn it out to come out but don't force it out it should come out fairly smoothly)


    10. Now unbolt the cat from the down-pipe (3, 12mm nuts on 3, 13mm bolts) and install testpipe to down-pipe, don't forget to replace the gasket, nuts and bolts



    11. and now just follow steps 9-1 to finish installation of testpipe. the finished product


    Hint: when reinstalling front O2 sensor twist it 10 times counter clockwise so that when screwing it back in the wires don't get twisted (you'll see what I'm talking about)

    Disclaimer:
    My self as well as Creative Autoworks is not responsible for any damage or injuries caused by following this write up.


    And there it is, hope this helps and I hope it was detailed enough. If anyone has any questions about this install feel free to call the shop and I'll walk you through any steps your having trouble with.

    Del@Creative
    Creative Autoworks

  2. #2
    New Member Two Rings i_fry_rice's Avatar
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    Sep 21 2006
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    11889
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    2006 Audi A4 S-Line 2.0T
    Location
    In the belly of the beast

    ^^ Is it difficult without a lift? is it hard to reach?
    2006 Audi A4 S-Line 2.0T FSI
    Ibis White|Revo Stage II|RS4 grille|H&R coilovers|Milltek exhaust|ecode test pipe|Carbonio air intake|5% tint|19" Moven RG5|FK452|german front plate|deck lid spoiler|RS4 rear sway|

  3. #3
    New Member Two Rings Del@Creative's Avatar
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    Sep 18 2006
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    CBR 600 RR
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    It depends if you can get the car high enough so that when you do step 9 the down pipe hangs pretty low you might need to unbolt it while its hanging like in the pic. and the bottom bolts (17mm) on the turbo side might be a little bit of a stretch if you have wide arms but still very doable. slide under the care from the front not from the side I think its easier that way, that way your facing toward the cat. when your unbolting everything
    Creative Autoworks

  4. #4
    Active Member Two Rings stylesx's Avatar
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    Aug 09 2007
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    20189
    Location
    Vaughan

    Re: B7 A4 2.0T: Test pipe install

    Hello,

    I was thinking of doing something like this, what i had in mind was just to remove the muffler portion but still keep the cat and resonator so basically purchase a sleeve from audi and then remove the last portion of pipe where the muffler is connected and replace it with this new sleeve and a custom straight pipe hence removing the muffler making the 3.2 engine puuuur.

    Does anyone see anything wrong with this?? my fear is loosing back pressure and losing performance

    Thank you

  5. #5
    Veteran Member Four Rings Phrost's Avatar
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    Jan 24 2007
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    2005 Mercedes S600 AMG
    Location
    Wisconsin

    Re: B7 A4 2.0T: Test pipe install

    Oh man, I'm in the process of doing this install right now. I'm using my 1.5ton Craftman low-profile jack, and the damn thing doesn't go high enough. I put the catalytic converter back onto the turbo and tried taking off the downpipe bolts, but they're a really tight fit so I gave up yesterday temporarily.

    I'm really considering buying a bottle jack that will go higher, but I don't know if it will go high enough... and doing more bolts is going to be a huge pain.

    I'm going to try to finish again today, and I'll have some additional tips to add as well.

  6. #6
    Senior Member Three Rings Unleaded20T's Avatar
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    Mar 27 2008
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    C6 A6 3.2 S-Line
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    North Jersey

    Re: B7 A4 2.0T: Test pipe install

    Whats the gain when you do this?
    2008 C6 | S-Line | V6 3.2 | Phantom Black | 19's
    "If everything seems to be under control, you are not going fast enough." - M.A.

  7. #7
    Active Member Two Rings o7S-line's Avatar
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    Aug 28 2008
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    07 titanium package a4 , 2.0t
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    pennslyvannia

    Re: B7 A4 2.0T: Test pipe install

    how do you deal with the codes if ur car isent flashed

  8. #8
    Senior Member Four Rings adub's Avatar
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    Nov 20 2008
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    Orange County/Ladera Ranch

    Re: B7 A4 2.0T: Test pipe install

    Important note:

    Automatic transmissions have to have their Cats pulled from the top of the car.

    Manual Transmitions can go both ways but its easier to have the Cat pulled from underneith the car making it easier to take off the downpipe bolts.

    CAREFUL FOR YOUR O2 SENSORS!!!

  9. #9
    Veteran Member Four Rings awdjunkies's Avatar
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    Dec 18 2005
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    3rd gen/B5/C5
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    nevada

    Re: B7 A4 2.0T: Test pipe install

    ok so would this be the same for a B6?? I searched for this and didn't find it.
    Thanks for the illustration by the way

  10. #10
    Senior Member Four Rings bblume's Avatar
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    Dec 20 2007
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    06 A4 Avant S-line
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    Colorado

    Re: B7 A4 2.0T: Test pipe install

    Is this feasible with ramps??
    I'd like to do it myself,just not sure if it's worth the trouble/fun!!
    92 Gti 2.0 16V ABD/Recaro/Racelandy/Techtonics/Ronal
    06 AVANT S-line QMT6 / REVO Stg II+ / S4 Mir caps / RS4 Pedals / RS4 Bi-Xenons / Techtonics full exhaust & DP w/ Borla Mufflers / Carbonio CAI / Spacers Fr & Rr / Front Plate Delete / Debadged / Monster Mats / Tint / H&R Sports / RS4 rear sway / lamin-x / VAGcomed out / 034 HFC / VMR Boost Gauge /OEM Rev. 'D' DV / APR HPFP / 640 Mod / BSH PCV Stg II / Devil's Own W/M rocking 3zero3motorsports BOOST FUEL "MEFF" / BBS Style5s

  11. #11
    Registered Member Two Rings
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    red rock or new braunfels

    Re: B7 A4 2.0T: Test pipe install

    how long did it take?

  12. #12
    Active Member Two Rings bagher's Avatar
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    Jul 01 2009
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    2007 Audi A4 2.0T sline
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    Vienna, VA

    Re: B7 A4 2.0T: Test pipe install

    thanks! this install guide helped out a lot!

    one thing, i didn't put the exhaust spring retainer back on (pic 3) and now i have a skid control light on (and i can't turn traction control off). i'm going to throw the car back on the lift, but anyone else have this issue?
    2007 A4 2.0TFSI Quattro S-Line Tip K&N|Tint|Plastidip Grille|painted reflectors|debadged

  13. #13
    Senior Member Two Rings theklug's Avatar
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    '08 B7/'89 e30 5speed/'81 380sl
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    Philadelphia

    Re: B7 A4 2.0T: Test pipe install

    Holy thread revival, but anyone still have these pics available?
    08 B7 2.0T Brilliant Red|APR Stage II|Stasis SS|VMR 18'' v710|FLY's Bixenons|HID Fogs|VMR TP|RS4 Sway|VMR Vent Boost Gauge|20% tint|RS4 Grille|Debadged|LED Things|VAG Goodies ............and it's still slow

  14. #14
    Active Member Two Rings af1master692's Avatar
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    2002 Porsche 911 Carrera
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    Freehold

    will installing a testpipe throw a check engine code?

  15. #15
    Veteran Member Four Rings Chris_tA_4's Avatar
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    Dec 12 2006
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    20117
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    B6 A4
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    Orlando

    could this DIY apply for the B6 1.8T???

  16. #16
    Senior Member Four Rings shiro1745's Avatar
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    dishwasher
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    Nice. It doesn't seem to hard when reading it. I'm going to do this soon. Hope all goes well and easy

  17. #17
    Senior Member Three Rings audib7maniac's Avatar
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    New York, NY

    I have a tip, is there anything extra i would have to do?

  18. #18
    Veteran Member Three Rings your daddy's Avatar
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    Quote Originally Posted by bagher View Post
    thanks! this install guide helped out a lot!

    one thing, i didn't put the exhaust spring retainer back on (pic 3) and now i have a skid control light on (and i can't turn traction control off). i'm going to throw the car back on the lift, but anyone else have this issue?
    plug your MAF back in.
    Rick autoengineering.com

  19. #19
    Senior Member Three Rings Der König's Avatar
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    Jul 09 2009
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    '06 a4 2.0T 6MTQ
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    Carbondale, Illinois

    Hey the o2 sensors aren't reverse threaded are they? Mine is being a pita to get off

  20. #20
    Senior Member Three Rings Der König's Avatar
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    '06 a4 2.0T 6MTQ
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    Carbondale, Illinois

    Nvm got it, just on there pretty snug.

  21. #21
    Senior Member Four Rings jimrobbington's Avatar
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    07 Suzuki SV650
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    Gotta do emissions this month, so it looks like I'll be trying this one out. Is it necessary to replace gaskets every time?
    05.5 A4 2.0T 6spd, REVO Stage 2, Vast Stage 3 clutch, VMR test pipe, custom 2.5" Techtonics exhaust, Borla mufflers, wastegate adjustment, 034 catch can, BKR7E, JHM Short Shifter, KW V1's, 19" V710's, Podi boost gauge, 640 Mod, 18% tint.

    Dyno proven 221 whp/302 wtq!

    Driving Style: Strategic Aggressor

    Eric Paul Young: "I just tore down my old boy and slapped the internals."

  22. #22
    Active Member Four Rings Gil2.0T's Avatar
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    Tampa, FL

    Quote Originally Posted by jimrobbington View Post
    Gotta do emissions this month, so it looks like I'll be trying this one out. Is it necessary to replace gaskets every time?
    I dont think so.
    F.T.W.L.T.B.D.W.I.C.T.W.
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  23. #23
    Active Member Two Rings AllBlackA4's Avatar
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    NY

    is this the same on the b8?



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