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  1. #1
    Senior Member Four Rings FORCE_FED_DUB's Avatar
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    DIY: B7 RS4 Jack Pads Install

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    I did this on my B6 A4, but it applies to all non-RS4 8E chassis cars.

    A while back I picked up a set of OEM B7 RS4 Jack Pads from Greg @ DTH and finally got a chance to install them today (before the blizzard hit this afternoon; gotta love Colorado weather)

    The B7 RS4 has 6mm studs welded to the body that hold these on, the B6/B7 A4/S4 do not have these studs. Greg recommended the use of well nuts to attach the pads to the body, and to maintain the size (6mm) of the factory hardware. Luckily, I have the most kick ass hardware store ever about 10 minutes away (McGuckin Hardware in Boulder, CO) and for around $13 got (10) 1/4-20 well nuts, (10) 1/4-20 x ~1.5" bolts, and (10) 1/4" washers. You only need 8 of each, but it was cheaper for me to buy 10 of everything, and it's good to have spares. 1/4-20 is the standard equivalent to M6.

    The parts:


    The point of these pads is to avoid damage like this:

    And they provide a solid platform for a floor jack [duh]

    The fronts are very easy to install. Raise the car up and place it on jack stands; do not put the jack stands under the pinch rails. You are going to have to raise the car high enough to get a drill + bit under the car. Once the car is safely raised, test fit one of the front pads (both front pads are identical, the rears are mirror images and are obvious how they fit).


    Once the pad is located properly, use a sharpie to mark the locations of the holes:


    Then drill out the holes in increments. The well nuts I used require a 1/2" hole:


    Then insert the well nuts:


    Then screw in the bolts to their approximate torque spec (determined by the well nuts). If you over-tighten them, they will pull through.
    **TIP** before tightening the bolts, use the jack to firmly push the jack pad into the floor of the car. You don't need to lift the car off the jack stand, but a much better connection is made when bolts are tightened with the pads weight-loaded.

    First one done:


    The rears are a little more involved. The plastic under tray needs to be trimmed so that the pad makes a good, solid connection with the floor.
    After lining up the pad, trace the outline of the pad:


    Then remove the rear under tray (see fuel filter DIY if you need help removing this panel).
    Place it [gently] in a vice:


    Cut (I used a coping saw):


    After cutting:


    Reinstall under tray panel and mark the holes. You can see the difference in shape between the floor and plastic under tray:


    Drill, and install just like the front.


    My driver's rear pinch rail was already smashed, which caused the pad not to fit, and would prevent the removal of the sideskirt:



    After a minute or two with a pair of channel lock pliers, it was fixed and ready for the rest of the install. If you live in a rust prone area you might consider repairing the undercoating. I don't have to deal with rust issues so I didn't bother.



    And a picture of my puppy wondering what I'm doing with the camera, for good measure.



    *I'm not responsible if you manage to screw up your person or property while following this DIY*
    BT/BAT build threads make me happy I have a stock turbo



    -Cam

  2. #2
    Active Member Two Rings rlarsen462's Avatar
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    Jul 07 2009
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    My Garage
    2007 S4
    Location
    Missouri

    Awesome post. I miss McGuckin's. Best place ever (I went to school @ CU).
    Just another handbasket passenger.

  3. #3
    Senior Member Three Rings Whatset's Avatar
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    Dec 02 2008
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    My Garage
    B7 S4, 986, TTRS
    Location
    AZ

    Great post - I read about this 4-5 months ago or so and your pics/info really filled in the gaps.

    Thanks for the DIY.
    S4 /// Ohlins | Alcon | Carbotech | Champion | CCW | Yokohama | Toyo | H-Sport | Stern | Milltek | JHM | STaSIS | Squiddy | Swift | Vorsteiner | V1 | 3M

    TTRS /// OSIR | VentureShield | 3M
    FRRG AZ Ring
    Audi Style Racing

  4. #4
    Senior Member Three Rings Satummoo's Avatar
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    May 04 2009
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    Boulder, CO

    Quote Originally Posted by rlarsen462 View Post
    Awesome post. I miss McGuckin's. Best place ever (I went to school @ CU).
    good to know a few people are at/near CU. I may be going there for grad school this fall.

  5. #5
    Forum Moderator Four Rings SoCalS4Avant's Avatar
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    Jan 24 2008
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    My Garage
    B8 A4 Avant, Touareg V8, E30 318
    Location
    Pasadena, California

    ^ Went to grad school there. You'll like it.

    On topic, nice write up. Mind if we move it to our DIY section?
    Dan - Moderator/Wiseguy

    EuroBerge

  6. #6
    Senior Member Four Rings FORCE_FED_DUB's Avatar
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    Quote Originally Posted by SoCalS4Avant View Post
    ^ Went to grad school there. You'll like it.

    On topic, nice write up. Mind if we move it to our DIY section?
    Go for it!
    BT/BAT build threads make me happy I have a stock turbo



    -Cam

  7. #7
    New Member One Ring
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    Mar 25 2010
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    Las Vegas, NV

    wow that's nice

  8. #8
    Senior Member Four Rings Sharkfin's Avatar
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    Nov 01 2007
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    22242
    My Garage
    B7 A4 2.0TQT
    Location
    NC

    Do you have part numbers for the OEM parts?
    Past: DTM 2005.5 B7 A4 2.0TQT
    Current: 2008 Infiniti G37s Coupe
    Future (2012-13): A5, S5, S4

  9. #9
    Senior Member Four Rings dparm's Avatar
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    Apr 24 2009
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    2005 S4 sedan
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    Chicago, IL

    Would also like to know the part numbers. This is a great mod.
    2005 S4 saloon 6MT

  10. #10
    Senior Member Four Rings FORCE_FED_DUB's Avatar
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    Part numbers:

    (2) 8E0801789
    (1) 8E0801777
    (1) 8E0801778
    BT/BAT build threads make me happy I have a stock turbo



    -Cam

  11. #11
    Senior Member Four Rings Sharkfin's Avatar
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    Nov 01 2007
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    My Garage
    B7 A4 2.0TQT
    Location
    NC

    Quote Originally Posted by FORCE_FED_DUB View Post
    Part numbers:

    (2) 8E0801789 $17.46 (x2)
    (1) 8E0801777 $17.46
    (1) 8E0801778 $17.46
    Thanks, I included the prices from genuineaudiparts.com
    Past: DTM 2005.5 B7 A4 2.0TQT
    Current: 2008 Infiniti G37s Coupe
    Future (2012-13): A5, S5, S4

  12. #12
    Senior Member Four Rings dparm's Avatar
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    Apr 24 2009
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    My Garage
    2005 S4 sedan
    Location
    Chicago, IL

    Drilling into the subframe will cause the holes to rust...what are you doing to prevent this?
    2005 S4 saloon 6MT

  13. #13
    Senior Member Four Rings FORCE_FED_DUB's Avatar
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    Quote Originally Posted by dparm View Post
    Drilling into the subframe will cause the holes to rust...what are you doing to prevent this?
    I drilled into the unibody, not subframe. The rubber well nuts create a water tight seal around the exposed steel; one could paint the holes or seal them with silicon when installing the well nuts if they are worried about rust. I live in a very dry climate, so it was of no concern to me.
    BT/BAT build threads make me happy I have a stock turbo



    -Cam

  14. #14
    Active Member Two Rings swsherif's Avatar
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    canada

    If the jack will be at this spot , where the stand will go?

  15. #15
    Active Member Two Rings swsherif's Avatar
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    canada

    I installed them yesterday with silicone, hopfolly they stay

  16. #16
    Active Member Three Rings J0HN_R1's Avatar
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    completes me...
    Location
    Calgary, Alberta

    Quote Originally Posted by FORCE_FED_DUB View Post
    Part numbers:

    (2) 8E0801789 $17.46 (x2)
    (1) 8E0801777 $17.46
    (1) 8E0801778 $17.46
    * they're $24.18/ea now, on genuineaudiparts dotcom.

    Just ordered a set from the a stealership. Tired of the seam getting crushed.

    $190 Cnd total, ~$45 each + tax. Ouch... Oh well.

    Last edited by J0HN_R1; 04-28-2012 at 11:21 AM.



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