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Veteran Member
Four Rings
My soft spot for dimple dies is becoming.... not so soft.
Great work!
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GT500 over-axle piece...
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Almost got this thing beat!!!
Headers from Kooks, in, but no fun.
Modded the goofy flange to v-band

Got one out of focus, but funny enough it revealed alot!!!

Heat tube attachment was close...

Removed tube, zipped a cut 1/2 way around, welded it up, and it fit.
Onto the welds up front near the collectors

Aluminum hanger welded to muffler OD. Dimple die touch.

Muffler hanging, tip not welded in yet..'

Snug fit holds it in place while I wait to hear back if this is the final placement.
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Veteran Member
Four Rings
Wow, I need a tip like that on my project
I don't think I care anymore
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First of a few Audi's on deck....
Sorry the foreground is so out of focus. In progress...
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Active Member
Two Rings
2001.5 B5 S4-Silver |Vogtlands|PODI|Dice| 
2007 D3 S8- Daytona Gray
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 Originally Posted by Cobra Commander
You do beautiful work!!!
Thanks very much. Most days it doesn't seem like work at all.
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Active Member
Two Rings
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Active Member
Two Rings
This is my own project. I bought it as an unfinished basket case, with no wheels, and the usual "it ran really good before..." story.
Brought my own wheels to pick it up, brought it back to assess what needed to be done. My initial thought was put it together cheap.
Then I got under it and realized basically all the work was....not great. So out the door went my quick and cheap idea. Still trying to keep it cheap.
But not worrying about it too much anymore.
The day I got it.
Front suspension was too much work to fix, so...
I clipped it, with a slightly newer suspension with better design. I narrowed it at the same time.
Now some rear suspension and stuff. At some point I decided I wanted it to handle more like a car than a truck, since its going to be slow.
So the back got my stock S4 sway bar, and the front is getting a modified one from a BMW 5 series. And Bilstein shocks, control arms, Satchell link...
Some front suspension.
I'm also a sucker for old school audio.
And a shot of it outside, how it looks right now.
I haven't touched it in about a month, but everything I have done to it so far was done in about 3 weeks, mostly after hours.
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Nothing to be embarassed about. Your work looks excellent. Well thought out and great execution. 2 big thumbs up!!!
Well, really winding up for spring here....
Aluminum blocks welded under the base for future threading. Saves room I guess. Ford guy gives me lots of misc. work, just never post it up.

2 Brothers are tinkering with terminators, and needed the bypass blocked. Maybe not the prettiest or smallest welds I've done, but pretty tiny.
Big thanks to Adam Fortier and the boys at Columbia River Mandrel Bending for hooking me up with some collectors for this bada$$ camaro job coming up.
I took the collectors they sent, and added some tube, and a thin 321 flange as the 1st half of the exhaust is going to be 4"x .035" 321, then aluminum.
Inside penetration ended up pretty nice...
These are to go on these headers after fixing and matching to new collectors. Car is 555 cubes plus a snoot full of nitrous.
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Active Member
Two Rings
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Active Member
Two Rings
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Active Member
Two Rings
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Active Member
Two Rings
Did seat mounts and column at some point.
Built a semi cold air box... Can't seal it off completely because the fender is part of the core support.
Owner was against flaring the fenders, he wanted some type of wide body. Showed me a bunch of pictures of how he wanted it,
and this was my take. I later did the rear fenders my way, and he liked them better....
The initial plan for this car was to build headers that fit. At some point he decided against this, and wanted to run stock manifolds.
Well they did not fit, so I assumed he would change his mind back to headers. Instead he said turn them around backwards and make it work.
So I did. The funky side looks like that because I tried to keep equal length, that side is 3" shorter, so I got close. This was probably the most disappointing
part of building this car, not doing headers. But the judges liked all the crazy tubes, and everyone thinks its for a turbo.

Built an anti-rock link for the motor.
How I did the rear widening.
S4s in the background.
It got painted at some point, but I did not take pics.
Oh the fuel filter did get properly mounted.
Last edited by BomarFab; 04-12-2011 at 11:24 AM.
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Active Member
Two Rings
Oh here is one. It had already seen some track contact in this picture.
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Active Member
Two Rings
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Registered Member
Four Rings
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This car sounds amazing!!!!
No drone, seems to pull pretty hard now.

Collector welds

Head flange weld before clean-up
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Active Member
Two Rings
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Active Member
Two Rings
9Bells!!! lol i've been following your work for awhile!! post up the video of the rs4 exhaust you did!
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Veteran Member
Four Rings
Unobtanium, what bender are you using? Also what notcher? Your work looks flawless.
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The notcher I don't recall, just a hole-saw based deal with a drill. The bender is a JMR electric/hydraulic deal.
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Senior Member
Three Rings
Unobtanium...gobsmackingly tidy,you are like a surgeon with it (as is bomarfab)...never seen anything like it...are you a half robot or something??? srsly though besides perfect practice,what steps would you advise to take to welding including all thin wall stuff and backpurging, is there any good literature or ways to become knowledgeable with all the different metals and grades to use/not to use, i intend to school myself as much as possible. welding 2 different grades always goes wrong
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 Originally Posted by Urtorsen
Unobtanium...gobsmackingly tidy,you are like a surgeon with it (as is bomarfab)...never seen anything like it...are you a half robot or something??? srsly though besides perfect practice,what steps would you advise to take to welding including all thin wall stuff and backpurging, is there any good literature or ways to become knowledgeable with all the different metals and grades to use/not to use, i intend to school myself as much as possible. welding 2 different grades always goes wrong
There are no shortcuts really. Attend a tech college, read Metals and How to Weld them. I try to attend a new training course every year on exotic or rare metals. I don't weld everyday, so I don't get as much practice as I'd like, but I keep up on the theory end.
There are lots of good books on Amazon about stainless steels, titanium, zirconium, stainless alloys, and high strength alloys.(4130,4340,8620,etc)
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Active Member
Two Rings
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Senior Member
Three Rings
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Hmm thanks for sharing this wonderful post, I really like to your thread.It is quite helpful discussion according to me, thank you so much for the impressive post......
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Registered Member
One Ring
 Originally Posted by haree
Hmm thanks for sharing this wonderful post, I really like to your thread.It is quite helpful discussion according to me, thank you so much for the impressive post......
original koozies
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Well, It's been a while!!!!!
Time to fire this thread back up. Hopefully the others will post some of their recent work also.
New all aluminum splitter to replace destroyed Stillen/factory set-up that came apart at 195mph!!

Anodized

Much beefire new supports, as those broke too.

New exhaust in 3.5" 321

New billet parts to replace heavy factory stuff

Or plastic ones that melted..

Billet, anodized, center caps
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Senior Member
Four Rings
Soooo much awesome work in this thread. You guy's talent and skills for fabrication and modding is impressive!!!
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