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  1. #1
    Active Member Two Rings DceptvS4's Avatar
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    my single turbo project

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    just some teaser pics. the project should be done this year funds permitting. still im excited about it and wanted to share.



    Its pretty slow..
    Built GT40R B5 Audi S4
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  2. #2
    Senior Member Three Rings Blue_S4's Avatar
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    1968 plymouth roadrunner 440+6
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    Re: my single turbo project

    looks nice, doesnt it sit a little far foward??...what snail are you sporting?
    B7 RS4...mmmm.

  3. #3
    Veteran Member Three Rings Go_S4's Avatar
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    2000 Audi S4
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    Bay Area/San Diego

    Re: my single turbo project

    post pics of the R33....

  4. #4
    Senior Member Three Rings AK1RA07's Avatar
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    2001 S4, 1992 Miata, 1993 RX-7
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    Re: my single turbo project

    Looks neat, but why did you choose to mount the turbo in that direction?

  5. #5
    Veteran Member Three Rings your daddy's Avatar
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    Re: my single turbo project

    Quote Originally Posted by AK1RA07 View Post
    Looks neat, but why did you choose to mount the turbo in that direction?
    your downpipe is nearly touching your fuelrail...
    flip the snail around.

  6. #6
    Senior Member Three Rings laxman851's Avatar
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    2001 S4
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    Re: my single turbo project

    ^^^Isn't that a heat shield around the downpipe?

    Why would it be benificial to turn the turbo around?... Is it to keep the heat away from the intake manifold or fuel rails?...

    Also OP, if there is a reason for the hotside being towards to front care to explain?

  7. #7
    Senior Member Two Rings
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    2000 S4
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    Columbus, Ohio

    Re: my single turbo project

    Looks just like a fat downpipe haha. Will that downpipe be restrictive or turbulent with that immediate bend or is it big enough where that wouldn't matter? I like the location for the inlet, nice cool air in there. Will a MAF fit in there or are you goin MAFless? Also the dp does look close to the fuel line and intake manifold. Any heat issues there with the manifold Last question haha what turbo?
    Last edited by obviouspro; 03-03-2009 at 08:19 PM.

  8. #8
    Senior Member Three Rings Oceanside's Avatar
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    2001 A4
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    St Pete FL

    Re: my single turbo project

    clever

  9. #9
    Active Member Two Rings SlowGolf's Avatar
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    1987 Conquest TSi, 2002 Golf, 1998 A4 Quattro
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    Re: my single turbo project

    Please wire wheel the sch 40 bends

  10. #10
    Veteran Member Four Rings mholme's Avatar
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    Re: my single turbo project

    Quote Originally Posted by laxman851 View Post
    Also OP, if there is a reason for the hotside being towards to front care to explain?
    Looks like because of where the turbo is located, there's no room for an exhaust channel if he had the turbo the other direction. He'd melt everything around it and he still might
    APR 93 Piggies Custom True Dual exhaust AWE DTS ECS/Bilstein Coilovers 710N's Samco TBB Omori 52mm boost gauge

  11. #11
    Registered Member Four Rings ThirdStrike's Avatar
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    b5S4, mk4GTi
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    Norf Las Vegas

    Re: my single turbo project

    how is this going to be safe? ?
    00110100011100100110100101101110011001110111001100 001101000010100000110100001010
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  12. #12
    Senior Member Four Rings Trigger Happy's Avatar
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    Rockville, MD

    Re: my single turbo project

    Love the Pitcrew Sticker in the background. Great shop I buy all my snowboard stuff there.

    This is an interesting build, the turbo seems kinda close to the fuel rails, might want to do alittle heat wraping
    "Clearly, a liger is not as practical as a Katana. S4s can't carry ligers. fucking 500lb cat in my backseat using my alcantara as a scratch post for its HUGE FUCKING CLAWS? I dont' think so bro"

    Understeer is when you hit the wall with the front of the car and oversteer is when you hit the wall with the rear of the car. Horsepower is how fast you hit the wall and torque is how far you take the wall with you.

  13. #13
    Account Terminated Four Rings
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    B5 A4 Quattro 4,2L V8 6 Speed
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    Re: my single turbo project

    Nice job there.

    Guys, as for fuel rail proximity to downpipe, it's not completed yet, I'm sure the OP knows the relationship between a red hot exhaust, and a thin-walled PTFE / steel braided fuel line.

  14. #14
    Active Member Two Rings
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    manchester uk

    Re: my single turbo project

    why is nobody attempting this kind of thing in the uk , i mean road stuff not satans ?

    Siena think you should do this with the 8 that would be interesting if it would fit that is

  15. #15
    Account Terminated Four Rings
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    Re: my single turbo project

    Quote Originally Posted by rstyleuk View Post
    why is nobody attempting this kind of thing in the uk , i mean road stuff not satans ?

    Siena think you should do this with the 8 that would be interesting if it would fit that is
    I know exactly what you mean.

    My choices for Outlaw are a single snail, or an Eaton off a Jaguar XK8/R.

    They're also 4,2L V8, so will be more than man enough for the S8 motor.

  16. #16
    Account Terminated Four Rings
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    01.5 pearl white S4 6speed
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    annapolis, maryland

    Re: my single turbo project

    ahhhhhh....

  17. #17
    Active Member Two Rings DceptvS4's Avatar
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    Re: my single turbo project

    The engine is still in the factory location..

    Obviouspro and mholme are correct as to why I chose to have the turbo face in the opposite direction, cause theres cooler air there vice under the hood right around the block.. and something would probably melt

    Yes, the DP is rediculosly close to the fuel rails because the project isnt completed yet.. I still have a few tricks up my sleeve before this project is complete.

    Edit: Oh yeah.. im running a GT4094
    Its pretty slow..
    Built GT40R B5 Audi S4
    Buy my car!

  18. #18
    Account Terminated Four Rings
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    01.5 pearl white S4 6speed
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    annapolis, maryland

    Re: my single turbo project

    ever thought about how the paint on your hood would like the hot side of the turbo and dp?

  19. #19
    New Member Two Rings
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    Re: my single turbo project

    Coating and heat reflective material under the hood go a long way, I've run with a exhaust Mani almost touching the hood with no ill effects.

    I personally would have turned the turbo 90* and ran a 90* intake pipe back to the battery tray if you wanted that cold air. That would be much less restriction then the DP angle you have on there now with a more gentle bend for the DP.
    FS- Giac X Ecu $350shipped

  20. #20
    Senior Member Four Rings Evilevo's Avatar
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    2001.5 S4 2.8L, 2012 Golf TDI w/Tech
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    Potomac, MD

    Re: my single turbo project

    Quote Originally Posted by noclutch View Post
    Coating and heat reflective material under the hood go a long way, I've run with a exhaust Mani almost touching the hood with no ill effects.

    I personally would have turned the turbo 90* and ran a 90* intake pipe back to the battery tray if you wanted that cold air. That would be much less restriction then the DP angle you have on there now with a more gentle bend for the DP.
    Ya, i was gonna say that. That 90 degree bend for the DP isnt gonna help much

  21. #21
    Senior Member Three Rings XSilverJ's Avatar
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    01.5 Audi S4 Stg.III
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    MA

    Re: my single turbo project

    For some reason I feel if the turbo was mounted sideways as in the exhaust housing was facing the drivers side that it would be way easier to route everything and for some reason just be better, no?
    -01.5' Audi S4 Stg.III+ - 89' BMW 325ix - 98' Eagle Talon TSi AWD-
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  22. #22
    Veteran Member Four Rings GURUMAN's Avatar
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    2.9L PTE 6766 1000 Bhp single Monster !
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    Montreal

    Re: my single turbo project

    Great build so far...

    1-Dont be scare to push the limits.

    2-Dont look at comments like to much 90 bends here and there, affect the flow and all that shit... On Az people think whe are doing rocket scinece... A 90 degree bend in a down pipe or an exhaust will affect shit in your case, YOUR TURBOED, not a F1 engine N/A that needs equal lenght everything...

    3-As for fuel rail, I guess you are intelligent enough if you build this yourself to change to steel braided high temperature hose... And it wioul look a lot better at the same time...

    4- Keep it up, I love it
    GURU energy drinks
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    10.58 @ 140.17 mph
    10.51 @ 137.56 mph
    http://www.youtube.com/watch?v=1kG98vSWkT4
    WATERFEST 15 RUN 10.92 @ 133.55 mph

  23. #23
    Veteran Member Four Rings GURUMAN's Avatar
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    2.9L PTE 6766 1000 Bhp single Monster !
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    Re: my single turbo project

    Look at ringlord's setup, he spool's faster than a few k04 cars...

    Far from beeing equal lenght, centered and perfect balance between the banks.



    GURU energy drinks
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    10.58 @ 140.17 mph
    10.51 @ 137.56 mph
    http://www.youtube.com/watch?v=1kG98vSWkT4
    WATERFEST 15 RUN 10.92 @ 133.55 mph

  24. #24
    Veteran Member Four Rings S4evr's Avatar
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    Rochester & Belmont

    Re: my single turbo project

    looks real good.

    i love the idea of sticking the cold side where the battery is, it will definetly be cooler back there.
    Thor Technik

  25. #25
    Veteran Member Four Rings JDM EJ1 95's Avatar
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    01 Nogaro S4 Stage 3
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    chicagoland

    Re: my single turbo project

    i like it... very very simple and straitfoward... dont need to go all out on it as long as it works well..


    similar placement to my single setup. but a little rotated
    Nogaro 01 s43.0L GT28rsfinally pounding pavementVAST300/360 untuned 13psi

  26. #26
    Senior Member Four Rings wdbdy2000s4's Avatar
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    Oct 08 2008
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    1998 pathfinder, 2000 s4
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    Re: my single turbo project

    Guru's right...don't listen to all the internet experts and e-racers...how many people on here have succesfully built a single turbo s4? yeah, exactly, not many. And how many of the people on here fully understand the physics behind building an efficient and productive turbo kit? even less. The build look sick and make sure to post a ton of pics for us.
    Frimmel: i only speak when i have something negative to say.
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  27. #27
    Senior Member Four Rings haus4's Avatar
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    silver s4
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    LI

    Re: my single turbo project

    Like Guru said, dont listen to everybody about having a 90 bend is the worst thing. Bends have a lot less effect on flow of air then they do for a liquid. I cant prove it, but I know that the theory is correct. Plus with such a big exhaust, your retarding factor (loss of flow) is going to be small. Once you figure out something with the fuel lines, you should be well on your way. Good work.

  28. #28
    New Member Two Rings
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    Re: my single turbo project

    Hey I just made a statement that I felt a 90* in the intake side is less restrictive then the crazy bends in the DP; Being that the cold air is the reason he gave for the turbos position. It just seems like turning the turbo 90* would make DP fabrication easier and less restrictive and charge piping a little more direct.

    I think its a great looking project personally.
    FS- Giac X Ecu $350shipped

  29. #29
    Senior Member Three Rings AK1RA07's Avatar
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    2001 S4, 1992 Miata, 1993 RX-7
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    DFW

    Re: my single turbo project

    Is there any room for a filter or inlet pipe of any kind the way you have it situated or are you just going to leave it open?

  30. #30
    Active Member Two Rings
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    middle river

    Re: my single turbo project

    i wanted to clear up a few things and thank everyone for the enthusiasm. we are even more excited about the project!

    1. the system is far from finished. we are making the entire fuel delivery system including the rail. that is only there for mock up. also we are making a entire new cooling system.

    2. the turbo is a gt 4094

    3. the location of the turbo is the only place we found the keep manifold travel to a minimum. the turbo is twin scroll and has a bank feeding each side of the scroll. the tight radius bend in the dp is not a problem for flow, also with this setup we can do a pipe that goes straight up and out through the hood of the car ;). the turbo itself is the biggest exhaust flow impeadment. also it was important to put the turbine section in front of the firewall. the plenem cover still fits onto the car covering the compressor housing. looks crazy with that on lol. the log portion of the manifold (3 piece manifold vband flanged) is sized 1.25 inch at the front 2 ports than upsizes to 1.5 inch at the 3rd port and continues to turbine this size.

    4. we are going to be running standalone management. no maf. air filter fits.

    5. no expense was spared when it comes to heat containment. everything will be ceramic coated minus the turbine housing. that will be in the bag. we will still thermal wrap everything as well.

    all in all this is a amazing project. i cant wait to get it started up.
    Last edited by rayveedub; 03-04-2009 at 03:04 PM.
    RAI MOTORSPORT


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  31. #31
    Senior Member Four Rings Reich's Avatar
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    2001 s4 ; 2001 jetta tdi
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    Val-Belair

    Re: my single turbo project

    Exhaust is also close to coolant outlet pipes coming from heads, but you know what your doing.
    I like that kind of project. That's amazing.
    Please keep us updated.

    There's no recession where you live right?
    Last edited by Reich; 03-04-2009 at 01:52 PM.

  32. #32
    Veteran Member Four Rings ENDEE666's Avatar
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    A6 2.7T Modded.
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    LI,NY

    Re: my single turbo project

    I would love to see more about Ringlord's setup with the turbo where the airbox used to be... Any threads on that? Couldn't find by his name...
    01 A6 2.7T, blk/blk, 6MT, SSP Tuned!, 3,996 lbs w/ me
    Ran an 11.8 @ 119 at MIR Sept 2008.

  33. #33
    Veteran Member Four Rings GURUMAN's Avatar
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    2.9L PTE 6766 1000 Bhp single Monster !
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    Montreal

    Re: my single turbo project

    Quote Originally Posted by ENDEE666 View Post
    I would love to see more about Ringlord's setup with the turbo where the airbox used to be... Any threads on that? Couldn't find by his name...
    The thing is it's a Audi coupe 1991 with a swapped 2.7 single gt35R

    The frame rails are a bit wider in the front compared to a B5.

    Maf goes down between inner fender and front bumber.


    I'll try to fin a picture of that tomorow in his computer...
    GURU energy drinks
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    10.58 @ 140.17 mph
    10.51 @ 137.56 mph
    http://www.youtube.com/watch?v=1kG98vSWkT4
    WATERFEST 15 RUN 10.92 @ 133.55 mph

  34. #34
    Account Terminated Four Rings
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    B5 A4 Quattro 4,2L V8 6 Speed
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    Re: my single turbo project

    ^^^ I guessed it was a B3-based car, was looking at the top of the fenders, and the right-hand hood catch, with metal front panel.

    Subframe was a clincher too.

    Good work!

  35. #35
    Veteran Member Four Rings GURUMAN's Avatar
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    2.9L PTE 6766 1000 Bhp single Monster !
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    Re: my single turbo project

    Quote Originally Posted by Siena View Post
    ^^^ I guessed it was a B3-based car, was looking at the top of the fenders, and the right-hand hood catch, with metal front panel.

    Subframe was a clincher too.

    Good work!
    Looks like you know your euro cars

    look here:

    http://www.youtube.com/watch?v=2hCC2VQdxmk
    GURU energy drinks
    www.guruenergy.com

    10.58 @ 140.17 mph
    10.51 @ 137.56 mph
    http://www.youtube.com/watch?v=1kG98vSWkT4
    WATERFEST 15 RUN 10.92 @ 133.55 mph

  36. #36
    Veteran Member Four Rings ENDEE666's Avatar
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    A6 2.7T Modded.
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    LI,NY

    Re: my single turbo project

    Ah, didn't look that close to catch those things. Was distracted by the 35R on the 2.7... But that in a 91 coupe sounds SICK! Why not just have built the 5 cyl or swap urS4 motor tho? Aren't those things insanely capable?
    01 A6 2.7T, blk/blk, 6MT, SSP Tuned!, 3,996 lbs w/ me
    Ran an 11.8 @ 119 at MIR Sept 2008.

  37. #37
    Account Terminated Three Rings
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    01.5 S4
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    Michigan

    Re: my single turbo project

    im gonna kill someone i cant wait to start mine !!!!!!!!!!!!

  38. #38
    Active Member Two Rings DceptvS4's Avatar
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    Re: my single turbo project

    Just an update for everyone whos been following my build.. Rods and valvetrain are on the way, FMIC is here, were still discussing which injectors we want to run.. once we get the motor built, we'll hopefully be starting on fab by the middle of next month
    Its pretty slow..
    Built GT40R B5 Audi S4
    Buy my car!

  39. #39
    Senior Member Three Rings
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    '00 S4 Tip
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    NYC

    Re: my single turbo project

    Quote Originally Posted by ENDEE666 View Post
    Ah, didn't look that close to catch those things. Was distracted by the 35R on the 2.7... But that in a 91 coupe sounds SICK! Why not just have built the 5 cyl or swap urS4 motor tho? Aren't those things insanely capable?
    Just to answer this question... yes, they are VERY capable. I would've done exactly that (swap a Turbo I5 in) instead of the 2.7T. They are very very strong motors and cheaper to get high horsepower out of. Also sound better than our 2.7s, IMHO.

    [I know I know, blasphemy! ]

  40. #40
    Senior Member Three Rings laxman851's Avatar
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    2001 S4
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    NC

    Re: my single turbo project

    Quote Originally Posted by DceptvS4 View Post
    Just an update for everyone whos been following my build.. Rods and valvetrain are on the way, FMIC is here, were still discussing which injectors we want to run.. once we get the motor built, we'll hopefully be starting on fab by the middle of next month
    Please keep us update as often as possible.. very cool build!

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