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View Full Version : Importing a modified B6 S4 into Germany, non-military experience.



tp1_kenobi
01-30-2012, 12:10 AM
Well this is going to be a ongoing post for me as I haven't seen any information on this forum about this in regards to US citizens not in the armed forces moving to Germany with a "heavily" modified car. Hopefully this will provide someone with necessary information in getting past TUV and the road readiness test everyone has to take here in order to legally drive their car in Germany. One thing to note that Germany is a beaucratic nightmare. Paper and documentation is king.

I posted in another thread in regards to this, but I figured this topic is unique enough to create its own thread. I'll share my experience and attempt to provide all information as I get it.



I'm an American w/ an B6 S4 that's being shipped over to Munich from the US via an enclosed crate. If you haven't done the work already, I would do it over in the US than in Germany. From my German friends, they have noted that the aftermarket in Germany is quite expensive for parts. The reasoning behind this is because many of the aftermarket parts must be tested and approved by the government prior to install and those costs are rolled into the cost of the part. My major concern at the moment is dealing with the TUV certification and the myriad of aftermarket work I've done on my car and seeing if this will pass. Has anyone had any experience around the TUV cert and aftermarket from the US? [>_>]

It is a massive headache dealing with TUV if you are not in the armed forces. I found this out PM'ing a few military folk on AZ in Germany and they do not have to go through this process due to an agreement between the US Military and the German government. As part of the German TUV process, I need to provide paperwork and certification for all my aftermarket parts. If I cannot provide the paperwork or certification on my parts, I need to have each aftermarket product tested and certified independent from TUV. This can cost in the thousands of Euros according to TUV. Luckily, they only did a visual spot check, so I got away with all the modded internals and do not need to provide this information to them. For TUV, they want these documents from either the US government or the manufacturer. Based on my phone calls back to the US manufacturers, many of them do not have the certifications needed by Germany, let alone certifications at all from the DOT or NHTSA due to the high costs of certification in Germany. So right now, I'm still in the process of trying to obtain some type of paperwork from manufacturers stating that their products meet or exceed build standards of that from Audi.

The list of modifications under scrutiny, not including the standard Euro light changes:
-FI Aftermarket Exhaust (make sure they are catted or you're fucked for emissions testing), unsure of the DP's.
-Stasis Ohlins SL Coils (they didn't visually see the coilovers)
-Neuspeed wheels
-JHM BBK
-Light weight Rotors

During these phone calls back to the US, expect that the manufacturer will not put any legal binding information committing that their products will pass German laws which is understandable. Their products are geared for the American consumers and they build their products to the specs "required" by US law. I'm hoping what they put in terms of documentation is enough.

So what have I done so far and the steps I'm going to take to get my car on the road?

1) I've taken my car to the TUV thinking that they could simply check my car and let me know what had to be changed. From this checklist, I could then shop the checklist to garages to see who could do it the cheapest. If you're not smart, you could easily spend upwards to 2,000 Euros on a shop that could just rip you off by changing the lights and the programming associated to the lighting on your ECU. I originally thought it would be just the lights and needing them to be converted to European standards, but this was definitely not true. They nit picked the shit out of my modded car and gave me a 12 point list of items I needed change or didn't pass the intial check. Pretty fucking scary when you find out that you paid a ton of cash (a few thousand) to have your car shipped from the US and you may not be able to drive it legally in Germany. The TUV test cost me 150 Euros.

2) I have found out that not all testing centers are equal. There is no standard throughout Germany in regards to what they test and so forth. I could use this to my advantage knowing the initial test did not pass and the list of items I need to change. From what I've heard, there are garages that do the road readiness tests and are more lenient than others. The official TUV testing center are Nazi's about vehicle readiness (pardon the joke).

3) It is in my best interest for the next vehicle readiness check up to provide as much documentation as possible in regards to my car. Audi Germany provides a "free pre-check" on your vehicle and the non-OEM parts to determine road readiness. This is not the TUV test, but rather supplementary information to allow that their cars meet testing standards from their perspective. During my phone call with Audi HQ, they said that they have tons of issues with the testing center in regards to this. It is in your best interest to contact Audi and describe the situation of TUV and your American Audi and they can help you through this process. They can provide supplementary information that can help you pass this test. You will need your title, VIN, and most likely a list of the "certified" documentation from the aftermarket guys. I will be performing this free pre-check this week and emailing Audi HQ.

4) In the meantime, I have gone to the "Landkreis" (local authorities) to obtain a temporary 5 day license plate so I can drive with insurance. It is illegal to drive in Germany without insurance. For this, you will need your German residential registration, your passport, and your US car title. I'm hoping given that I have a temp German license plate, I can take off my American ones and will be under less scrutiny by the testing center. Total cost: 45 Euros. I am able to drive on my US plates for up to 90 days, however, my US insurance company (AAA) will not cover the car while it is overseas.

5) My goal is to get this free pre-check done by Audi with the associated documentation, obtain all necessary paperwork from the aftermarket manufacturers, and roll into a "local" garage with my temp plates hoping they will clear my car.

That's the plan for now, it should get even more interesting this week. I guess this could have all been avoided if I didn't a thing to my car. But during that time, I didn't know I would be planning on moving to Europe. Also, there was not much information for civvy's in regards to this issue. There is a bunch of information and modding done by military, but like I said earlier, they are exempt!

As I go through this process, I'll update the thread accordingly.

tp1_kenobi
02-13-2012, 05:55 AM
Ok here's an update so far in regards to this mess. I've got some "good" news in regards to my options as well as some not so good news.

I'm STILL waiting for an appointment for the Audi free pre-check after I had my car at the dealership for a total of 7 business days. [>_>] There is an appointment scheduled for tomorrow in where someone from TUV will inspect each part and provide me with some sort of assessment at the dealership. I'm not sure exactly what this means, however when I talked with the Audi dealership, I told them I already had a TUV and paid for it which was a listing of all my visual aftermarket mods. I said that I already knew what they listed, what I need to know is how can I go about getting past TUV with these parts. So we'll see what happens tomorrow.

Lets start with the not so good news, I have not been able to get documentation for some of my parts under scrutiny because they just simply aren't produced for these types of certifications. The LW Rotors by JHM and the Stasis Ohlin SL (which I find a bit odd and annoying as they do European sales) kit. The JHM rotors are manufactured by a third party for track and off-road use which are not subjected towards any government tests or certifications. No documentatin on the rotors can be obtained. I'm hoping to get a hold of the International sales guy at Stasis and see what he says, but the main engineer at Stasis could not provide me with any sort of documentation in regards to the suspension.

And now the "good" news, while at a Slovenian/Croatian garage (think European gangster hideout) getting my oil done, I had a conversation with the mechanic about the TUV list I had with me. Although he said there can be big issues and legalities with aftermarket modifications and parts that are not originally intended for my car such as the JHM BBK, which are Porsche calipers, there is a way around the issue that does not require you to remove all the aftermarket parts listed by TUV and reinstalling the OEM parts which can cost thousands. Under paragraph 21 of the rules and regulations there is a loophole in which I am able to obtain a specific TUV certification for my car which is ONLY eligibile for my car. This however, will cost 2000 Euros. The idea is that when people build their own cars (or refurb) in Germany and use non-OEM parts, they have to submit their car to a garage that performs the TUV certification. During this time, the garage keeps the car for 2 days and goes through all necessary checks to ensure that your "self built" car is eligible for German roads. It is during this time, I am able to obtain a TUV.

I asked the mechanic if I pay the 2000 Euros (a one time fee), will there be a possibility they will not pass my car? He said, I only pay when the car passes inspection. If he knows I'm not going to pass TUV, I don't need to pay, and that point my only options are replacing my aftermarket parts or shipping the car back to the US.

Right now this will be my last option with the 2000 Euros. I'm going to try to go through the Audi pre-check and see what I can get out of there, then check out another garage which I heard is a bit more lenient on TUV standards before I look into the 2000 Euro TUV specific certification.

Crossing my fingers.

audifirst
02-13-2012, 06:27 PM
welcome to europe,
I would be caution about certifying your vehicle through unknown garage, you might find yourself out of money, read a lot of stories on german forums people getting ripped of by garages , then the garage denies that ever got the car certified.. you going through a lot of troubles you will have to do this re-certification every 3 years .. good luck

tp1_kenobi
02-14-2012, 12:59 AM
welcome to europe,
I would be caution about certifying your vehicle through unknown garage, you might find yourself out of money, read a lot of stories on german forums people getting ripped of by garages , then the garage denies that ever got the car certified.. you going through a lot of troubles you will have to do this re-certification every 3 years .. good luck

Can you provide any links? Perhaps in English so I can decipher what issues they had? The garage I went to was through a friend of a friend who's father has been taking his car there for ages and the chief mechanic seemed honest enough.

I dropped off my car to Audi this morning and they are planning on holding on to it for about 2 days to check my aftermarket parts. The mechanic who is in charge, is a polish guy who just bought a new RS3 and have modded this shit out of his car and putting down over 500hp. Had a good conversation with him about tuning as he was really into the scene, looks a little promising.

audifirst
02-14-2012, 04:14 PM
I don't have links to actual articles , couple I saw at this site http://www.rs-quattro.de/

Tell the polish guy " czesc " .. if you got this contact through friend then you should be ok, I know German Police sometimes like to stop cars that looks like they are modified, they do paper verification if they don't like something , they might send it back for re-certification..

tp1_kenobi
02-16-2012, 07:26 AM
Update: So I picked up my S4 from the dealership in Munich after the free-precheck and they said that they can't vouch for the JHM brake system and exhaust. If I go through the normal TUV route, they will have to remove both mods and re-install the OEM. The Audi mechanic suggested that I go for the 2000 Euro route where I can get the car certified specifically under paragraph 21 and not perform the re-install of OEM.

Before I am "forced" to do the specific paragraph 21, I'll be taking my car to a indy garage to a friend of my girlfriend's father in hopes that the mechanic there can provide some insight.

audifirst
02-16-2012, 11:47 AM
Most of brand new components that you buy in Europe come with TUV certification which when you do TUV certification of your car you present them with papers that validate the parts you installed complies with TUV ,so next time you plan to buy anything in Europe verify if TUV certification is available of the component you are buying.. Exhaust also needs to comply not to exceed number of DB and so on, too bad we don't have this system in North America

tp1_kenobi
03-05-2012, 02:34 AM
03/02/2012 Update: So I picked up my car from the garage in Bad Aibiling from the mechanic my gf's father knows and the final assessment from him before I could show the car to the TUV specialist who contracts out of his garage was that the JHM BBK, FI x-pipe exhaust, and rear tail lights had to go. The rest of the initial issues weren't going to be a problem He believed that the JHM LW rotors weren't to specification in regards to how the caliper and the rotor aligned themselves. Apparently there was a 'gap' between where the rotor and caliper met. I'm not exactly familiar with the exact issue due to German <-> English translations, but he mentioned a washer in regards to where the bolts screwed in which was causing this 'gap'.

Secondly, the custom FI exhaust were missing two cats where there should be four. He said I could take apart the exhaust (cut them), and add two cats back in. I'm a bit skeptical on doing this and would rather not. I'd probably have to get a hold of FI and ask them for recommendations IF I wanted to do this, which I probably won't.

So, I took my car back and I'm probably not going to go with these changes that he recommended for the time being. I have found out that there is an obscure law in regards to re-imports back into Germany. A family member of my gf knows a TUV supervisor who trains TUV inspectors. I sent him the initial TUV list and he was going to see what he could do around this law. Once I find out more, will report back.